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Generac 00784-2, 09290-4 owner manual PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators

Models: 00784-2, 09290-4

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PRIMEPACT 50 and 70 (50Hz) Recreational Vehicle Generators

16 Generac® Power Systems, Inc.

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Generac 00784-2, 09290-4 owner manual PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators, Generac Power Systems, Inc

Contents

POWER SYSTEMS, INC Model Nos 00784-2 andOwner’s Manual and Installation Instructions Air-cooled Recreational Vehicle GeneratorsOPERATION AND MAINTENANCE AUTHORIZED SERVICE DEALER LOCATIONCONTENTS HOW TO OBTAIN SERVICESection 3 - Post Installation Start-up and Table of ContentsPart II - Installation Instructions Section 6 - Exploded Views and Parts ListsGENERAL HAZARDS ELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.1 GENERATOR IDENTIFICATION REFERENCE NUMBER IDENTIFICATION1.2 GENERATOR APPLICABILITY 1.3 INSTALLATION1.4 SAFETY 1.5 GENERATOR AC CONNECTION SYSTEM1.6.3 ENGINE 1.6 SPECIFICATIONS1.6.1 FUEL REQUIREMENTS 1.6.4 GENERATOR PP50G/PP70G2.2 OPTIONAL REMOTE START/STOP PANEL 2.1.2 START/STOP SWITCH2.1 GENERATOR CONTROL PANEL 2.3 AUTOMATIC CHOKE2.5 STARTING THE GENERATOR 2.4.1 INSTALLATION2.4 BEFORE STARTING THE ENGINE 2.4.2 ENGINE LUBRICATIONFigure 2.3 - Low Oil Pressure and High Temperature Switches 2.8.1 LOW OIL PRESSURE SWITCH2.8.2 HIGH TEMPERATURE SWITCH 2.6 STOPPING THE GENERATOR2.9.1 25-HOUR BREAK-IN PERIOD 2.9 ADDITIONAL INFORMATION2.8.4 OVERVOLTAGE PROTECTION 2.9.2 25-HOUR CHECK-UPFigure 3.1 - Oil Dipstick/Fill Tube and Location of Oil Drain Plug 3.1 CHECKING THE ENGINE OIL LEVEL3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER Figure 3.2 - Engine Oil Filter3.3.1 CLEANING THE FOAM PRECLEANER 3.3 MAINTAINING THE ENGINE AIR CLEANER3.4 CLEAN AIR INTAKE SCREEN Figure 3.3 - Engine Air Cleaner3.7 SPARK ARRESTOR MUFFLER 3.8 CLEANING THE GENERATOR3.9 BATTERY MAINTENANCE 3.9.1 WEEKLY3.13.1 REMOVAL FROM SERVICE 3.10 MAJOR SERVICE MANUAL3.13 OUT OF SERVICE PROCEDURE 3.11 DRIVE BELT3.13.2 RETURN TO SERVICE 3.14 WATTAGE REFERENCE GUIDE16 Generac Power Systems, Inc PRIMEPACT 50 and 70 50Hz Recreational Vehicle GeneratorsGenerac Power Systems, Inc INSTALLATION INSTRUCTIONSSHOULD ATTEMPT INSTALLATION PARTNOTICE TO INSTALLER GENERAL HAZARDSELECTRICAL HAZARDS EXPLOSION HAZARDSFIRE HAZARDS 1.4 EQUIPMENT DESCRIPTION 1.2 SAFETY1.1 PURPOSE AND SCOPE OF THE MANUAL 1.5 GENERATOR ENGINE OPERATING SPEEDControl Panel Spark Plugs Figure 1.2 - Major Features and DimensionsPrimePact 50 and Oil Fill/Oil Level Fuel Filter Oil Drain Plug Fuel Pump2.1.2 GENERATOR SUPPORT 2.1 LOCATION AND SUPPORT2.1.1 GENERATOR LOCATION 2.1.3 SUSPENDED MOUNTING2.2.2 COMPARTMENT CONSTRUCTION 2.2 GENERATOR COMPARTMENTS2.1.4 GENERATOR RESTRAINT 2.2.1 COMPARTMENT SIZE2.2.4 ACOUSTICS 2.2.3 SOUND INSULATING MATERIALSFigure 2.6 - Types of Lock Seams 2.2.5 COMPARTMENT FLOOR CUTOUTS Figure 2.7 - Typical Noise AbatementFigure 2.8 - Compartment Floor Cutout 2.3.2 COOLING AIR INLET OPENINGS 2.3 COOLING AND VENTILATING AIR2.3.1 GENERATOR AIRFLOW Figure 2.9 - Airflow Through Engine/Generator2.4 GASOLINE FUEL SYSTEM 2.3.4 TESTING THE INSTALLATIONFigure 2.12 - Air Inlet Using Ductwork 2.3.3 COMPENSATING FOR RESTRICTIONS2.4.2.2 Flexible Fuel Line 2.5 EXHAUST SYSTEM2.4.1 FUEL TANK 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines2.5.1 MUFFLERS AND SPARK ARRESTORS 2.5.3 EXHAUST SYSTEM SAFETY2.6 ELECTRICAL CONNECTIONS 2.5.2 TYPE OF EXHAUST SYSTEM2.6.6 POWER SUPPLY CORD 2.6.2 WIRING2.6.5 ISOLATING DIFFERENT POWER SOURCES 2.6.7 GROUND FAULT CIRCUIT INTER RUPTERSSection 2 - Installation Figure 2.18 - Transfer Switch Isolation MethodFigure 2.19 - Installation With Isolation Receptacle Generac Power Systems, Inc2.7.2 BATTERY CABLES 2.8 OPTIONAL ACCESSORIES2.7.1 RECOMMENDED BATTERY 2.7.3 BATTERY CABLE CONNECTIONS3.2 BEFORE INITIAL START-UP 3.1 POST INSTALLATION TESTS3.4 TESTING UNDER LOAD 3.3 INITIAL STARTOPTIONAL ACCESSORIES 3.5 INSTALLATION CHECKLISTBATTERY INSTALLATION POST INSTALLATION TESTSCAUSE 4.1 TROUBLESHOOTING GUIDEPROBLEM CORRECTIONSection 5 - Electrical Data 36 Generac Power Systems, IncGenerac Power Systems, Inc Section 5 - Electrical DataSection 6 - Exploded Views and Parts Lists 38 Generac Power Systems, IncDESCRIPTION DESCRIPTIONSection 6 - Exploded Views and Parts Lists CAPSCREW, HEX HD.3/8-16 X 1/2Section 6 - Exploded Views and Parts Lists 40 Generac Power Systems, IncDESCRIPTION Section 6 - Exploded Views and Parts ListsSWITCH S.P.D.T. 6A.-START-STOP DESCRIPTIONSection 6 - Exploded Views and Parts Lists 42 Generac Power Systems, IncSection 6 - Exploded Views and Parts Lists DESCRIPTIONSection 6 - Exploded Views and Parts Lists 44 Generac Power Systems, IncNO. 2 CYLINDER HEAD ASSEMBLY Section 6 - Exploded Views and Parts ListsNO. 1 CYLINDER HEAD ASSEMBLY DESCRIPTIONSection 6 - Exploded Views and Parts Lists 46 Generac Power Systems, IncSection 6 - Exploded Views and Parts Lists DESCRIPTIONMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESSection 7 - Warranty EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING 1 Utility 2 Lawn and Garden EquipmentWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS GENERAC POWER SYSTEMS THREE-YEAR LIMITED WARRANTYWARRANTY SCHEDULE - COMMERCIAL APPLICATIONS FOR RECREATIONAL VEHICLE GENERATORS