Owner’s Manual and Installation Instructions
Model Nos 00784-2 and
POWER SYSTEMS, INC
Air-cooled Recreational Vehicle Generators
CONTENTS
AUTHORIZED SERVICE DEALER LOCATION
OPERATION AND MAINTENANCE
HOW TO OBTAIN SERVICE
Part II - Installation Instructions
Table of Contents
Section 3 - Post Installation Start-up and
Section 6 - Exploded Views and Parts Lists
GENERAL HAZARDS
FIRE HAZARDS
ELECTRICAL HAZARDS
EXPLOSION HAZARDS
REFERENCE NUMBER IDENTIFICATION
1.1 GENERATOR IDENTIFICATION
1.4 SAFETY
1.3 INSTALLATION
1.2 GENERATOR APPLICABILITY
1.5 GENERATOR AC CONNECTION SYSTEM
1.6.1 FUEL REQUIREMENTS
1.6 SPECIFICATIONS
1.6.3 ENGINE
1.6.4 GENERATOR PP50G/PP70G
2.1 GENERATOR CONTROL PANEL
2.1.2 START/STOP SWITCH
2.2 OPTIONAL REMOTE START/STOP PANEL
2.3 AUTOMATIC CHOKE
2.4 BEFORE STARTING THE ENGINE
2.4.1 INSTALLATION
2.5 STARTING THE GENERATOR
2.4.2 ENGINE LUBRICATION
2.8.2 HIGH TEMPERATURE SWITCH
2.8.1 LOW OIL PRESSURE SWITCH
Figure 2.3 - Low Oil Pressure and High Temperature Switches
2.6 STOPPING THE GENERATOR
2.8.4 OVERVOLTAGE PROTECTION
2.9 ADDITIONAL INFORMATION
2.9.1 25-HOUR BREAK-IN PERIOD
2.9.2 25-HOUR CHECK-UP
3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER
3.1 CHECKING THE ENGINE OIL LEVEL
Figure 3.1 - Oil Dipstick/Fill Tube and Location of Oil Drain Plug
Figure 3.2 - Engine Oil Filter
3.4 CLEAN AIR INTAKE SCREEN
3.3 MAINTAINING THE ENGINE AIR CLEANER
3.3.1 CLEANING THE FOAM PRECLEANER
Figure 3.3 - Engine Air Cleaner
3.9 BATTERY MAINTENANCE
3.8 CLEANING THE GENERATOR
3.7 SPARK ARRESTOR MUFFLER
3.9.1 WEEKLY
3.13 OUT OF SERVICE PROCEDURE
3.10 MAJOR SERVICE MANUAL
3.13.1 REMOVAL FROM SERVICE
3.11 DRIVE BELT
3.14 WATTAGE REFERENCE GUIDE
3.13.2 RETURN TO SERVICE
PRIMEPACT 50 and 70 50Hz Recreational Vehicle Generators
16 Generac Power Systems, Inc
SHOULD ATTEMPT INSTALLATION
INSTALLATION INSTRUCTIONS
Generac Power Systems, Inc
PART
GENERAL HAZARDS
NOTICE TO INSTALLER
FIRE HAZARDS
ELECTRICAL HAZARDS
EXPLOSION HAZARDS
1.1 PURPOSE AND SCOPE OF THE MANUAL
1.2 SAFETY
1.4 EQUIPMENT DESCRIPTION
1.5 GENERATOR ENGINE OPERATING SPEED
PrimePact 50 and
Figure 1.2 - Major Features and Dimensions
Control Panel Spark Plugs
Oil Fill/Oil Level Fuel Filter Oil Drain Plug Fuel Pump
2.1.1 GENERATOR LOCATION
2.1 LOCATION AND SUPPORT
2.1.2 GENERATOR SUPPORT
2.1.3 SUSPENDED MOUNTING
2.1.4 GENERATOR RESTRAINT
2.2 GENERATOR COMPARTMENTS
2.2.2 COMPARTMENT CONSTRUCTION
2.2.1 COMPARTMENT SIZE
Figure 2.6 - Types of Lock Seams
2.2.4 ACOUSTICS
2.2.3 SOUND INSULATING MATERIALS
Figure 2.8 - Compartment Floor Cutout
2.2.5 COMPARTMENT FLOOR CUTOUTS
Figure 2.7 - Typical Noise Abatement
2.3.1 GENERATOR AIRFLOW
2.3 COOLING AND VENTILATING AIR
2.3.2 COOLING AIR INLET OPENINGS
Figure 2.9 - Airflow Through Engine/Generator
Figure 2.12 - Air Inlet Using Ductwork
2.3.4 TESTING THE INSTALLATION
2.4 GASOLINE FUEL SYSTEM
2.3.3 COMPENSATING FOR RESTRICTIONS
2.4.1 FUEL TANK
2.5 EXHAUST SYSTEM
2.4.2.2 Flexible Fuel Line
2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines
2.6 ELECTRICAL CONNECTIONS
2.5.3 EXHAUST SYSTEM SAFETY
2.5.1 MUFFLERS AND SPARK ARRESTORS
2.5.2 TYPE OF EXHAUST SYSTEM
2.6.5 ISOLATING DIFFERENT POWER SOURCES
2.6.2 WIRING
2.6.6 POWER SUPPLY CORD
2.6.7 GROUND FAULT CIRCUIT INTER RUPTERS
Figure 2.19 - Installation With Isolation Receptacle
Figure 2.18 - Transfer Switch Isolation Method
Section 2 - Installation
Generac Power Systems, Inc
2.7.1 RECOMMENDED BATTERY
2.8 OPTIONAL ACCESSORIES
2.7.2 BATTERY CABLES
2.7.3 BATTERY CABLE CONNECTIONS
3.4 TESTING UNDER LOAD
3.1 POST INSTALLATION TESTS
3.2 BEFORE INITIAL START-UP
3.3 INITIAL START
BATTERY INSTALLATION
3.5 INSTALLATION CHECKLIST
OPTIONAL ACCESSORIES
POST INSTALLATION TESTS
PROBLEM
4.1 TROUBLESHOOTING GUIDE
CAUSE
CORRECTION
36 Generac Power Systems, Inc
Section 5 - Electrical Data
Section 5 - Electrical Data
Generac Power Systems, Inc
38 Generac Power Systems, Inc
Section 6 - Exploded Views and Parts Lists
Section 6 - Exploded Views and Parts Lists
DESCRIPTION
DESCRIPTION
CAPSCREW, HEX HD.3/8-16 X 1/2
40 Generac Power Systems, Inc
Section 6 - Exploded Views and Parts Lists
SWITCH S.P.D.T. 6A.-START-STOP
Section 6 - Exploded Views and Parts Lists
DESCRIPTION
DESCRIPTION
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Section 6 - Exploded Views and Parts Lists
DESCRIPTION
Section 6 - Exploded Views and Parts Lists
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Section 6 - Exploded Views and Parts Lists
NO. 1 CYLINDER HEAD ASSEMBLY
Section 6 - Exploded Views and Parts Lists
NO. 2 CYLINDER HEAD ASSEMBLY
DESCRIPTION
46 Generac Power Systems, Inc
Section 6 - Exploded Views and Parts Lists
DESCRIPTION
Section 6 - Exploded Views and Parts Lists
YOUR WARRANTY RIGHTS AND OBLIGATIONS
CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT
MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE
PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES
EMISSION RELATED PARTS INCLUDE THE FOLLOWING
EMISSION CONTROL SYSTEM WARRANTY
Section 7 - Warranty
1 Utility 2 Lawn and Garden Equipment
WARRANTY SCHEDULE - COMMERCIAL APPLICATIONS
GENERAC POWER SYSTEMS THREE-YEAR LIMITED WARRANTY
WARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS
FOR RECREATIONAL VEHICLE GENERATORS