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Generac 00784-2, 09290-4 owner manual Exploded Views and Parts Lists, Generac Power Systems, Inc

Models: 00784-2, 09290-4

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Section 6 — Exploded Views and Parts Lists

PRIMEPACT 50 and 70 (50Hz) Recreational Vehicle Generators Base and Pulleys – Drawing No. 0D6577-A

38 Generac® Power Systems, Inc.

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Generac 00784-2, 09290-4 owner manual Exploded Views and Parts Lists, Generac Power Systems, Inc

Contents

Model Nos 00784-2 and Owner’s Manual and Installation InstructionsPOWER SYSTEMS, INC Air-cooled Recreational Vehicle GeneratorsAUTHORIZED SERVICE DEALER LOCATION CONTENTSOPERATION AND MAINTENANCE HOW TO OBTAIN SERVICETable of Contents Part II - Installation InstructionsSection 3 - Post Installation Start-up and Section 6 - Exploded Views and Parts ListsGENERAL HAZARDS EXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.1 GENERATOR IDENTIFICATION REFERENCE NUMBER IDENTIFICATION1.3 INSTALLATION 1.4 SAFETY1.2 GENERATOR APPLICABILITY 1.5 GENERATOR AC CONNECTION SYSTEM1.6 SPECIFICATIONS 1.6.1 FUEL REQUIREMENTS1.6.3 ENGINE 1.6.4 GENERATOR PP50G/PP70G2.1.2 START/STOP SWITCH 2.1 GENERATOR CONTROL PANEL2.2 OPTIONAL REMOTE START/STOP PANEL 2.3 AUTOMATIC CHOKE2.4.1 INSTALLATION 2.4 BEFORE STARTING THE ENGINE2.5 STARTING THE GENERATOR 2.4.2 ENGINE LUBRICATION2.8.1 LOW OIL PRESSURE SWITCH 2.8.2 HIGH TEMPERATURE SWITCHFigure 2.3 - Low Oil Pressure and High Temperature Switches 2.6 STOPPING THE GENERATOR2.9 ADDITIONAL INFORMATION 2.8.4 OVERVOLTAGE PROTECTION2.9.1 25-HOUR BREAK-IN PERIOD 2.9.2 25-HOUR CHECK-UP3.1 CHECKING THE ENGINE OIL LEVEL 3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTERFigure 3.1 - Oil Dipstick/Fill Tube and Location of Oil Drain Plug Figure 3.2 - Engine Oil Filter3.3 MAINTAINING THE ENGINE AIR CLEANER 3.4 CLEAN AIR INTAKE SCREEN3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.3 - Engine Air Cleaner3.8 CLEANING THE GENERATOR 3.9 BATTERY MAINTENANCE3.7 SPARK ARRESTOR MUFFLER 3.9.1 WEEKLY3.10 MAJOR SERVICE MANUAL 3.13 OUT OF SERVICE PROCEDURE3.13.1 REMOVAL FROM SERVICE 3.11 DRIVE BELT3.13.2 RETURN TO SERVICE 3.14 WATTAGE REFERENCE GUIDE16 Generac Power Systems, Inc PRIMEPACT 50 and 70 50Hz Recreational Vehicle GeneratorsINSTALLATION INSTRUCTIONS SHOULD ATTEMPT INSTALLATIONGenerac Power Systems, Inc PARTNOTICE TO INSTALLER GENERAL HAZARDSEXPLOSION HAZARDS ELECTRICAL HAZARDSFIRE HAZARDS 1.2 SAFETY 1.1 PURPOSE AND SCOPE OF THE MANUAL1.4 EQUIPMENT DESCRIPTION 1.5 GENERATOR ENGINE OPERATING SPEEDFigure 1.2 - Major Features and Dimensions PrimePact 50 andControl Panel Spark Plugs Oil Fill/Oil Level Fuel Filter Oil Drain Plug Fuel Pump2.1 LOCATION AND SUPPORT 2.1.1 GENERATOR LOCATION2.1.2 GENERATOR SUPPORT 2.1.3 SUSPENDED MOUNTING2.2 GENERATOR COMPARTMENTS 2.1.4 GENERATOR RESTRAINT2.2.2 COMPARTMENT CONSTRUCTION 2.2.1 COMPARTMENT SIZE2.2.3 SOUND INSULATING MATERIALS 2.2.4 ACOUSTICSFigure 2.6 - Types of Lock Seams Figure 2.7 - Typical Noise Abatement 2.2.5 COMPARTMENT FLOOR CUTOUTSFigure 2.8 - Compartment Floor Cutout 2.3 COOLING AND VENTILATING AIR 2.3.1 GENERATOR AIRFLOW2.3.2 COOLING AIR INLET OPENINGS Figure 2.9 - Airflow Through Engine/Generator2.3.4 TESTING THE INSTALLATION Figure 2.12 - Air Inlet Using Ductwork2.4 GASOLINE FUEL SYSTEM 2.3.3 COMPENSATING FOR RESTRICTIONS2.5 EXHAUST SYSTEM 2.4.1 FUEL TANK2.4.2.2 Flexible Fuel Line 2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines2.5.3 EXHAUST SYSTEM SAFETY 2.6 ELECTRICAL CONNECTIONS2.5.1 MUFFLERS AND SPARK ARRESTORS 2.5.2 TYPE OF EXHAUST SYSTEM2.6.2 WIRING 2.6.5 ISOLATING DIFFERENT POWER SOURCES2.6.6 POWER SUPPLY CORD 2.6.7 GROUND FAULT CIRCUIT INTER RUPTERSFigure 2.18 - Transfer Switch Isolation Method Figure 2.19 - Installation With Isolation ReceptacleSection 2 - Installation Generac Power Systems, Inc2.8 OPTIONAL ACCESSORIES 2.7.1 RECOMMENDED BATTERY2.7.2 BATTERY CABLES 2.7.3 BATTERY CABLE CONNECTIONS3.1 POST INSTALLATION TESTS 3.4 TESTING UNDER LOAD3.2 BEFORE INITIAL START-UP 3.3 INITIAL START3.5 INSTALLATION CHECKLIST BATTERY INSTALLATIONOPTIONAL ACCESSORIES POST INSTALLATION TESTS4.1 TROUBLESHOOTING GUIDE PROBLEMCAUSE CORRECTIONSection 5 - Electrical Data 36 Generac Power Systems, IncGenerac Power Systems, Inc Section 5 - Electrical DataSection 6 - Exploded Views and Parts Lists 38 Generac Power Systems, IncDESCRIPTION Section 6 - Exploded Views and Parts ListsDESCRIPTION CAPSCREW, HEX HD.3/8-16 X 1/2Section 6 - Exploded Views and Parts Lists 40 Generac Power Systems, IncSection 6 - Exploded Views and Parts Lists SWITCH S.P.D.T. 6A.-START-STOPDESCRIPTION DESCRIPTIONSection 6 - Exploded Views and Parts Lists 42 Generac Power Systems, IncSection 6 - Exploded Views and Parts Lists DESCRIPTIONSection 6 - Exploded Views and Parts Lists 44 Generac Power Systems, IncSection 6 - Exploded Views and Parts Lists NO. 1 CYLINDER HEAD ASSEMBLYNO. 2 CYLINDER HEAD ASSEMBLY DESCRIPTIONSection 6 - Exploded Views and Parts Lists 46 Generac Power Systems, IncSection 6 - Exploded Views and Parts Lists DESCRIPTIONCALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGSection 7 - Warranty 1 Utility 2 Lawn and Garden EquipmentGENERAC POWER SYSTEMS THREE-YEAR LIMITED WARRANTY WARRANTY SCHEDULE - COMMERCIAL APPLICATIONSWARRANTY SCHEDULE - CONSUMER/PERSONAL APPLICATIONS FOR RECREATIONAL VEHICLE GENERATORS