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02010-2, 04164-2
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54 Generac
®
Power Systems, Inc.
Section 6 — Exploded Views and Parts Lists
PRIMEPACT 50
Recreational V
ehicle Generator
Engine Accessories (Model 04164-2) – Drawing No. C3880-A
Contents
Main
INTRODUCTION
READ THIS MANUAL THOROUGHLY
CONTENTS
OPERATION AND MAINTENANCE
HOW TO OBTAIN SERVICE
Part I Owners Manual
Part II Installation Instructions
GENERAL HAZARDS
WARNING:
!!
WARNING:
ELECTRICAL HAZARDS
FIRE HAZARDS
EXPLOSION HAZARDS
1.1 GENERATOR IDENTIFICATION
Model: 02010-2 PRIMEPACT 50
Model: 04164-2 PRIMEPACT 50LP
1.2 GENERATOR APPLICABILITY
1.3 SAFETY
1.4 GENERATOR AC CONNECTION SYSTEM
Figure 1.1 Connections for 120 Volts Only
1.5 SPECIFICATIONS
1.5.2 OPTIONAL PROPANE FUEL SYSTEM
1.5.3 FUEL CONSUMPTION
1.5.4 ENGINE OIL REQUIREMENTS
1.5.5 ENGINE
1.5.6 GENERATOR
2.1 GENERATOR CONTROL PANEL
Figure 2.1 Generator Control Panel
2.1.1 FUEL PRIMER
2.1.2 START/STOP SWITCH
2.1.3 FUSE
2.3 AUTOMATIC CHOKE
2.3.1 CHOKE SOLENOID
2.3.2 PRECHOKE
2.4 BEFORE STARTING THE ENGINE
2.4.1 INSTALLATION
2.5 STARTING THE GENERATOR
2.6 STOPPING THE GEN ERATOR
2.7 APPLYING LOADS TO GENERATOR
2.7.1 LETTING THE ENGINE STABILIZE
2.8 SUMMER/WINTER HEAT RISER SYSTEM
2.9 PROTECTION SYSTEMS
2.9. LOW OIL PRESSURE SWITCH
2.9.2 HIGH TEMPERATURE SWITCH
Figure 2.4 Low Oil Pressure and High Temperature Switches
Figure 2.5 Field Boost Circuit
2.10 ADDITIONAL INFORMATION
2.10.1 25-HOUR BREAK-IN PER IOD
2.10.2 25-HOUR CHECK-UP
2.10.3 ATTENTION REQUIRED AFTER SUBMERSION
2.10.4 OPERATION IN HIGH GRASS OR BRUSH
3.1 CHECKING THE ENGINE OIL LEVEL
3.2 CHANGING THE ENGINE OIL AND/OR OIL FILTER
3.3 MAINTAINING THE ENGINE AIR CLEANER
3.3.1 CLEANING THE FOAM PRECLEANER
Figure 3.2 Engine Air Cleaner
3.3.2 CLEANING OR REPLACING THE PAPER FILTER
3.4 CLEAN AIR INTAKE
3.6 FUEL FILTER
Figure 3.5 Fuel Filter
Fuel Filter
3.7 SPARK ARRESTOR MUFFLER
3.8 CLEANING THE GEN ERATOR
3.10 MAJOR SERVICE MANUAL
3.11 DRIVE BELT
3.12 EXERCISING THE GENERATOR
3.13 OUT OF SERVICE PROCEDURE
3.13.1 REMOVAL FROM SERVICE
3.13.2 RETURN TO SERVICE
Page
NOTICE TO INSTALLER
GENERAL HAZARDS
ELECTRICAL HAZARDS
FIRE HAZARDS
EXPLOSION HAZARDS
1.1 PURPOSE AND SCOPE OF THE MANUAL
1.2 SAFETY
1.3 STANDARDS BOOKLETS
1.4 EQUIPMENT DESCRIPTION
1.5 GENERATOR ENGINE OPERATING SPEED
Page
2.1 LOCATION AND SUP PORT
2.1.1 GENERATOR LOCATION
2.1.2 GENERATOR SUPPORT
Figure 2.1 Typical Horizontal Support Frame
2.1.3 SUSPENDED MOUNTING
2.2 GENERATOR COMPARTMENTS
2.2.1 COMPARTMENT SIZE
2.2.2 COMPARTMENT CONSTRUCTION
Figure 2.5 Typical Compartment Construction
Figure 2.6 Types of Lock Seams
2.2.3 SOUND INSULATING MATERIALS
2.2.4 ACOUSTICS
2.2.5 COMPARTMENT FLOOR CUTOUTS
2.3 COOLING AND VENTILATING AIR
2.3.1 GENERATOR AIRFLOW
Figure 2.9 Airflow Through Engine/Generator
2.3.2 COOLING AIR INLET OPENINGS
Figure 2.10 Air Inlet in Compartment Door
2.4 GASOLINE FUEL SYSTEM
Figure 2.14 Generator Fuel System
2.4.1 FUEL TANK
2.4.2 GENERATOR FUEL SUPPLY LINE 2.4.2.1 Rigid Fuel Lines
2.4.2.2 Flexible Fuel Line
2.5 LP GAS FUEL SYSTEM
2.5.1 PARTS NOT INCLUDED IN FUEL SYSTEM
Figure 2.15 Typical Propane Gas Fuel System
2.5.2 SOME IMPORTANT CONSIDERATIONS
Figure 2.16 LP Gas Carburetion Diagram
2.5.3 VAPOR WITHDRAWAL
2.5.4 PRIMARY REGULATOR
2.5.5 GASEOUS CARBURETION
2.6 EXHAUST SYSTEM
2.6.1 MUFFLERS AND SPARK ARRESTORS
2.6.2 TYPE OF EXHAUST SYSTEM
2.6.3 EXHAUST SYSTEM SAFETY
2.7 ELECTRICAL CONNECTIONS
2.7.1 ELECTRICAL JUNCTION BOX
2.7.2 WIRING
2.7.3 GENERATOR AC CONNECTIONS
Figure 2.17 Generator AC Output Leads
2.7.4 CONDUIT
2.7.5 ISOLATING DIFFERENT POWER SOURCES
2.7.6 POWER SUPPLY CORD
2.7.7 GROUND FAULT CIRCUIT INTERRUPTERS
2.8 BATTERY INSTALLATION
2.8.1 RECOMMENDED BATTERY
Figure 2.21 Remote Panel Plug-in Receptacle
2.8.2 BATTERY CABLES
2.8.3 BATTERY CABLE CONNECTIONS
3.1 POST INSTALLATION TESTS
3.2 BEFORE I NITIAL START-UP
3.3 INITIAL START
3.4 TESTING UNDER LOAD
3.5 INSTALLATION CHECKLIST
LOCATION AND SUPPORT
GENERATOR COMPARTMENT
COOLING AND VENTILATING AIR
GASOLINE FUEL SYSTEM
TROUBLESHOOTING GUIDE
PROBLEM CAUSE CORRECTION
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Section 6 Exploded Views and Parts Lists
ITEM PART NO. QTY. DESCRIPTION
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CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY RIGHTS AND OBLIGATIONS
MANUFACTURERS EMISSION CONTROL SYSTEM WARRANTY COVERAGE:
PURCHASERS/OWNERS WARRANTY RESPONSIBILITIES:
1-800-333-1322
EMISSION CONTROL SYSTEM WARRANTY
EMISSION RELATED PARTS INCLUDE THE FOLLOWING:
GENERAC POWER SYSTEMS THREE-YEAR LIMITED WARRANTY FOR RECREATIONAL VEHICLE GENERATORS
WARRANTY SCHEDULE COMMERCIAL APPLICATIONS
WARRANTY SCHEDULE CONSUMER/PERSONAL APPLICATIONS
GENERACPOWER SYSTEMS, INC.