Generac 04077-1, 04109-1, 04079-1, 00789-1, 00844-1 manual Sequence Automatic Operation

Section 2 — Operation

Guardian Air-cooled Generators

2.3SEQUENCE OF

AUTOMATIC OPERATION

The generator’s control panel houses a control logic circuit board. This board constantly monitors utili- ty power source voltage. Should that voltage drop below a preset level, circuit board action will signal the engine to crank and start. After the engine starts, the circuit board signals the transfer switch to activate and connect load circuits to the standby power supply (load terminal lugs T1/T2 connect to terminal lugs E1/E2).

Upon restoration of utility source voltage above a preset level, generator circuit board action signals the transfer switch to transfer loads back to that power supply. After retransfer, the engine is signalled to shut down.

The actual sequence of operation is controlled by sensors and timers on a control logic circuit board, as follows:

A.Utility Voltage Dropout Sensor

•This sensor monitors utility source voltage.

•If utility source voltage drops below about 60 per- cent of the nominal supply voltage, the sensor energizes a 15-second (SA = six-second) timer.

NOTE:

Sound attenuated units have a control module assembly (CMA) board that reads frequency sig- nals from the stator battery charge windings and relates them to engine speed or rpm. When AC fre- quency reaches about 30 Hertz, cranking is termi- nated and an engine warmup timer goes ON, run- ning for approximately 15 seconds.

2.4MANUAL TRANSFER OPERATION

◆2.4.1 TRANSFER TO GENERATOR POWER SOURCE

To start the generator and activate the transfer switch manually, proceed as follows:

1.Set the generator’s Auto/Off/Manual switch to OFF.

2.Set the generator’s main circuit breaker to its OFF (or open) position.

3.Turn OFF the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker).

•Once the timer has expired, the engine will crank and start.

B.Engine Warm-up Time Delay

•This mechanism lets the engine warm up for about 10 (SA = 15) seconds before the load is transferred to a standby source.

C.Standby Voltage Sensor

•This sensor monitors generator AC output volt- age. When the voltage has reached 50 percent of the nominal rated voltage, transfer to standby can occur.

D.Utility Voltage Pickup Sensor

•This sensor monitors utility power supply volt- age. When that voltage is restored above 80 per- cent of the nominal source voltage, a retransfer time delay starts timing.

E.Retransfer Time Delay

•This timer runs for about 15 (SA = six) seconds.

•At end of a 15-second (SA = six-second) delay, circuit board action de-energizes transfer relay in the transfer switch.

•Retransfer to utility power source then occurs.

F.Engine Cool-down Timer

•When the load is transferred back to utility power source, the engine cool-down timer starts timing.

•The timer will run for about one minute, and the generator will then shut down.

Do not attempt to activate the transfer switch manually until all power voltage supplies

to the switch have been positively turned off. Failure to turn off all power voltage supplies may result in extremely hazardous and possibly fatal electrical shock.

Figure 2.3 – Manual Transfer Switch Operation

4.Use the manual transfer handle inside the trans- fer switch to move the main contacts to their “Standby” position, i.e., loads connected to the standby power source (Figure 2.3).

5.Turn ON the utility power supply to the transfer switch using the means provided (such as a utility main line circuit breaker).

Generac® Power Systems, Inc. 19