Generac 04164-3, 05754-0 45

				Section 6 — Exploded Views and Parts Lists
				Section 6 — Exploded Views and Parts Lists
							Recreational Vehicle Generator
				Base and Pulleys (Model 04164-3) – Drawing No. 0F1124-D
	ITEM	PART NO. QTY.		DESCRIPTION		ITEM	PART NO. QTY.		DESCRIPTION
	1	0F1126	1	ASSEMBLY REGULATOR	34		056893	5	SCREW CRIMPTITE #10-24 X 1/2”
	2	048031M	2	#8 HOSE CLAMP	35		0A8407	1	GASKET, BLOWER SIDE
	3	0F7065	16”	HOSE, 1/2” I.D. PETROLEOM	36		0A8531	1	PLATE, BLOWER SIDE
	4	022145	8	WASHER FLAT 5/16”- M8	37		039253	3	SCREW HHC M8-1.25 X 20MM
	5	022129	12	WASHER LOCK M8 - 5/16”	38		0C1320	1	HOUSING, BLOWER
	6	045771	3	NUT HEX M8-1.25	39		0A8010	1	GASKET, BLOWER HOUSING
	7	066849	2	SCREW, TAPTITE M5-0.8 X 16MM	40		0A8010A	1	GASKET, BLOWER HOUSING
				LONG	41		0A8726	1	GASKET, BLOWER / PAN
	8	022473	1	WASHER FLAT 1/4” - M6	42		0A8250	1	CAPSCR., HEX HD. 3/8"-24 X 2"
	9	062684	1	GROUNDING LUG	43		022131	1	WASHER FLAT 3/8”- M10
	10	0A8475	2	LOCK WASHER SPECIAL #10	44		075224B	1	PULLEY, ENGINE
	11	077603	2	SAFETY BOLT SCREW HHC 5/16”-18 X	45		023897	3	WASHER FLAT #10
				3.5”	46		0A6858	1	GASKET, COLLECTOR PAN
	12	0C2368	1	BASE, MOUNTING	47		042633	1	SCREW HHC 3/8”-24 X 1”
	13	051730	2	SCREW HHC M8-1.25 X 60MM	48		075216	1	BELT (POLY V 4L)-40"
	14	029459	2	SPRING, BELT TENSION	49		049451	1	WASHER, PULLEY RETAINER
	15	075215	2	WASHER, SPRING CENTER	50		073106B	1	PULLEY, ALT.
	16	052858	6	NUT TOP LOCK FL M8-1.25	51		0A8694	1	SCREEN, SLIDE PAN
	17	073146	4	SLIDE (NYLON)	52		063036	3	SCREW CRIMPTITE #8-18 X 1/4”
	18	075209	2	SUPPORT, NYLON SLIDE	53		0A8594	1	PAN, SLIDE
	19	075242	4	SPRING, GENERATOR MOUNT	54		0D1227	1	STARTER CONTACTOR
	20	075237	4	WASHER, SPRING RETAINER	55		022152	2	WASHER LOCK #10
	21	0A6479	1	SKID, RUBBER MOUNT	56		022158	2	NUT HEX #10-32
	22	046911	4	MOUNT, (RUBBER)	57		0D1741	2	BOOT, STARTER CONTACTOR
	23	025017	6	SCREW HHC 3/8”-16 X 1/2”	58		0742600131	1	STARTER CABLE
	24	022237	6	WASHER LOCK 3/8”	59		024114	2	NUT HEX 5/16”-24
	25	022259	2	NUT HEX 5/16”-18	60		075763A	1	BOOT, BATTERY CABLE
	26	081105	2	NUT FLANGE 5/16"-18	61		023152	2	SCREW HHC 3/8”-16 X 3/4”
	27	0A8614	1	SKID, RUBBER MOUNT	62		053407	1	GROUND CABLE
	28	090239	1	GASKET, EXHAUST MANIFOLD	63		0A4456	2	WASHER LOCK SPECIAL 3/8”
	29	040976	2	SCREW SHC M8-1.25 X 20MM	64		0E9193	1	BRACKET, LP REGULATOR
	30	0A8341	1	MANIFOLD, EXHAUST	65		0A2110	2	SCREW, SWAGE 1/4-28 X 1/2”
	31	077643	1	EXHAUST PIPE GASKET	66		0C2824	7	SCREW HHTR #10-32 X 9/16
	32	090859	1	EXHAUST COVER PLATE
	33	079246	2	SCREW HHC M6-1.0 X 16MM W/ LOCK
				WASHER

43

Contents

•Model: PRIMEPACT PRIMEPACT 50LP INTRODUCTION ‹READ THIS MANUAL THOROUGHLY ‹CONTENTS ‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICE Part I – Owner’s Manual Part II – Installation Instructions The engine exhaust from this product contains  GENERAL HAZARDS ENGINE EXHAUST HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1GENERATOR IDENTIFICATION 1.2GENERATOR APPLICABILITY 1.3SAFETY 1.4GENERATOR AC CONNECTION SYSTEM Figure 1.1 – Connections for 120 Volts Only ‹ 1.5.5 ENGINE ‹1.5.2 OPTIONAL PROPANE FUEL SYSTEM ‹1.5.3 FUEL CONSUMPTION ‹1.5.6 GENERATOR 1.6EVAPORATIVE EMISSIONS INFORMATION 1.8EXHAUST EMISSIONS INFORMATION (PROPANE) 1.7EXHAUST EMISSIONS 2.1GENERATOR CONTROL PANEL Figure 2.1 – Generator Control Panel 2.2OPTIONAL REMOTE START/STOP PANEL Figure 2.2 — Optional Remote Panel 2.4BEFORE STARTING THE ENGINE ‹2.4.1 INSTALLATION ‹2.4.2 ENGINE LUBRICATION ‹2.4.3 FUEL SUPPLY ‹2.4.4 COOLING AND VENTILATING AIR 2.8SUMMER/WINTER HEAT RISER SYSTEM Figure 2.3 – Heat Riser System 2.6STOPPING THE GENERATOR 2.7APPLYING LOADS TO 2.9PROTECTION SYSTEMS ‹2.9. LOW OIL PRESSURE SWITCH ‹2.9.2 HIGH TEMPERATURE SWITCH Figure 2.4 – Low Oil Pressure and High Temperature Switches 2.10 ADDITIONAL INFORMATION ‹2.10.2 OPERATION IN HIGH GRASS OR BRUSH ‹2.10.3 EFFECTS OF MOISTURE AND DIRT 3.1CHECKING THE ENGINE OIL LEVEL 3.3MAINTAINING THE ENGINE AIR CLEANER ‹3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 – Engine Air Cleaner 3.4CLEAN AIR INTAKE Figure 3.3 – Cleaning Air Intake 3.5CHECKING THE ENGINE SPARK PLUG Figure 3.4 – Setting the Spark Plug Gap 3.6FUEL FILTER (GASOLINE ONLY) Figure 3.5 – Fuel Filter 3.9BATTERY MAINTENANCE ‹3.9.1 WEEKLY ‹3.9.2 EVERY SIX MONTHS 3.10 MAJOR SERVICE MANUAL 3.11 DRIVE BELT 3.13 OUT OF SERVICE PROCEDURE ‹3.13.1 REMOVAL FROM SERVICE ‹3.13.2 RETURN TO SERVICE Page NOTICE TO INSTALLER  FIRE HAZARDS 1.1PURPOSE AND SCOPE OF THE MANUAL 1.4EQUIPMENT DESCRIPTION 1.5GENERATOR ENGINE OPERATING SPEED Figure 1.2 – Major Features and Dimensions (Drawing 0F1127-A) 2.1LOCATION AND SUPPORT ‹2.1.1 GENERATOR LOCATION Figure 2.1 – Typical Horizontal Support Frame ‹2.1.3 SUSPENDED MOUNTING Figure 2.2 – Typical Suspended Mounting System 2.2GENERATOR COMPARTMENTS ‹2.2.1 COMPARTMENT SIZE Figure 2.4 – Clearances ‹2.2.2 COMPARTMENT CONSTRUCTION Figure 2.6 – Types of Lock Seams ‹ 2.2.4 ACOUSTICS ‹2.2.3 SOUND INSULATING MATERIALS Figure 2.7 – Typical Noise Abatement ‹2.2.5 COMPARTMENT FLOOR CUTOUTS 2.3COOLING AND VENTILATING AIR Figure 2.8 – Compartment Floor Cutout ‹2.3.1 GENERATOR AIRFLOW Figure 2.9 – Airflow Through Engine/Generator ‹2.3.2 COOLING AIR INLET OPENINGS Figure 2.11 – Suspended Mount: Inlet Door Figure 2.12 – Air Inlet Using Ductwork 2.4GASOLINE FUEL SYSTEM Figure 2.14 – Generator Fuel System ‹2.4.1 FUEL TANK ‹2.4.2 GENERATOR FUEL SUPPLY LINE 2.5LP GAS FUEL SYSTEM ‹2.5.1 PARTS NOT INCLUDED IN FUEL SYSTEM Figure 2.15 – Typical Propane Gas Fuel System ‹2.5.2 SOME IMPORTANT CONSIDERATIONS ‹2.5.3 VAPOR WITHDRAWAL ‹2.5.4 PRIMARY REGULATOR ‹2.5.5 GASEOUS CARBURETION Figure 2.16 – LP Gas Carburetion Diagram ‹2.5.6 FUEL SUPPLY LINES 2.6EXHAUST SYSTEM ‹2.6.1 MUFFLERS AND SPARK ARRESTORS ‹2.6.3 EXHAUST SYSTEM SAFETY 2.7ELECTRICAL CONNECTIONS ‹2.7.3 GENERATOR AC CONNECTIONS Figure 2.17 – Generator AC Output Leads ‹2.7.1 ELECTRICAL JUNCTION BOX ‹2.7.2 WIRING 2.8BATTERY INSTALLATION ‹2.7.6 POWER SUPPLY CORD ‹2.8.1 RECOMMENDED BATTERY ‹2.8.2 BATTERY CABLES Figure 2.18 – Transfer Switch Isolation Method ‹2.8.3 BATTERY CABLE CONNECTIONS Figure 2.20 – Connecting Battery Cables ‹2.8.4 BATTERY COMPARTMENT 3.1POST INSTALLATION TESTS 2.9OPTIONAL ACCESSORIES Figure 2.21 – Remote Panel Plug-inReceptacle 3.2BEFORE INITIAL START-UP ‹2.9.1 REMOTE PANEL MODELS 3.4TESTING UNDER LOAD 3.5INSTALLATION CHECKLIST ‹LOCATION AND SUPPORT ‹EXHAUST SYSTEM ‹GENERATOR COMPARTMENT ‹COOLING AND VENTILATING AIR TROUBLESHOOTING GUIDE Section 5 — Electrical Data Page Page ITEM PART NO. QTY DESCRIPTION Page Page Page PART NO Page QTY Page Page Page Page Page Page Page Page YOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE: PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES: EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING: GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTY FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS WARRANTY SCHEDULE – COMMERCIAL APPLICATIONS WARRANTY SCHEDULE – CONSUMER/PERSONAL APPLICATIONS GENERAC® POWER SYSTEMS, INC