Generac 04164-3, 05754-0 55

					Section 6 — Exploded Views and Parts Lists
					Section 6 — Exploded Views and Parts Lists
								Recreational Vehicle Generator
						Alternator & Panel – Drawing No. 0H3636-A
	ITEM	PART NO. QTY.		DESCRIPTION			ITEM	PART NO. QTY.		DESCRIPTION
	1	0C9675	1	LOWER BEARING CARRIER	40			045771	4	HEX NUT, M8
	2	0A5649H	1	ROTOR ASSEM.	41			053623	1	C/BREAKER 2.5A.-ON
	3	0A5646H	1	STATOR ASSEM.	42			023484S	1	BUSHING
	4	073159	1	BALL BEARING	43			0F9719	1	REGULATOR VOLTAGE
	5	031971	1	BALL BEARING	44			022152	5	LOCKWASHER, #10
	6	0C9674	1	UPPER BEARING CARRIER	45			051716	3	M5-0.8 HEX NUT
	7	0A6529	4	STUD-STATOR	46			090144	1	C/BREAKER 20A.
	8	052858	4	M8-1.25 FLANGE LOCK NUT	47			090145	1	C/BREAKER 30A.
	9	066386	1	BRUSH HOLDER	48			025105	4	#6-32 SCREW W/LOCK WASHER
	10	066849	3	M5-0.8 X 16 LG. TAPTITE	49			086315	1	PANEL COVER
	11	0A8475	3	SPECIAL LOCK WASHER, M5				086315A	1	PANEL COVER EVAP. (05754 ONLY)
	12	0C3818	1	GENERATOR TOP HOUSING	50			090734	4	M4-0.7 X 12 LG. CAPSCR.W/LOCK-
	13	075234	1	RESISTOR1R 5% 25 WLVG						WASHER & FLAT WASHER
	14	022473	2	¼”/ M6-FLAT WASHER	51			022985	1	#6-FLAT WASHER
	15	022097	5	¼”/ M6-LOCK WASHER	52			032300	1	FUSE HOLDER
	16	055816	1	M6-1.0 X 70 LG. CAPSCREW	53			022676	1	FUSE AGC-15A.
	17	090141	2	GROUND CABLE	54			087798	1	SWITCH S.P.D.T. (START-STOP)
	18	0A1658	2	SPECIAL LOCK WASHER, M6	55			092113	1	SWITCH S.P.D.T.-(FUEL PUMP)
	19	074906	4	M6-1.0 X 20 LG. TAPTITE	56			075210A	1	TERMINAL BLOCK
	20	0922340SRV	1	CONTROLLER P.C.B.	57			0A8475A	1	SPECIAL LOCK WASHER, M4
	21	0H3224	1	DECAL, UNIT	58			051715	1	M4-0.7 HEX NUT
	22	022129	4	5/16” –M8 LOCK WASHER	59			090157	1	DECAL, CB RATING 30A.
	23	027756	4	NYLON WASHER	60			090156	1	DECAL, CB RATING 20A.
	24	086316	1	PANEL SHEET METAL	61			074908	2	M5-0.8 X 10 LONG TAPTITE
	25	053650	1	4-PIN CONNECTOR	62			031791	1	CLAMP, HOSE
	26	0C4258	1	CONDUIT ASSEMBLY	63			023897	2	#10/ M5-FLAT WASHER
	27	075244	1	ASSEMBLY, REMOTE CABLE	64			0D2724	2	BOOT, ROCKER SWITCH
	28	094071	1	M5-.08 X 110 LG. PPHMS	65			031879	2	WASHER FLAT #4
	29	094070	1	SPACER-PLASTIC	66			049815	1	HHCS M5-0.8 X 16
	30	075476	3	M4-0.7 X 16 LG. CAPSCREW	67			0G0247	1	SOLENOID, LP/NG DC12V
	31	022264	4	#8/ M4-LOCK WASHER	68			0G7457	1	BARBED EL 90 1/4 NPT X 5/16
	32	065795	1	BATTERY CHARGE RECTIFIER	69			0G9319	1	WIRE ASSY. (NOT SHOWN)
	33	090987	2	M3-0.5 X 12 LG. PPHMS	70			069598	1	BULKHEAD ADAPTER
	34	086317A	1	PANEL SUPPORT BRACKET	71			035579	1	BUSHING REDUCER HEX 1/4 TO
	35	075235	2	M5-0.8 X 30 LG. CAPSCREW						1/8 NPT
	36	082737	4	VIBRATION MOUNT	72			035578	1	NIPPLE PIPE 1/8 X 3/4
	37	049813	4	M6-1.0 HEX NUT	73			028740	1	BARBED EL 90 1/8 NPT X 1/4
	38	055440	2	M5-08 X 25 LG. HEX HD. CAPSCR.
	39	043182	2	M3-LOCK WASHER

53

Contents

•Model: PRIMEPACT PRIMEPACT 50LP INTRODUCTION ‹READ THIS MANUAL THOROUGHLY ‹CONTENTS ‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICE Part I – Owner’s Manual Part II – Installation Instructions The engine exhaust from this product contains  GENERAL HAZARDS ENGINE EXHAUST HAZARDS ELECTRICAL HAZARDS FIRE HAZARDS EXPLOSION HAZARDS 1.1GENERATOR IDENTIFICATION 1.2GENERATOR APPLICABILITY 1.3SAFETY 1.4GENERATOR AC CONNECTION SYSTEM Figure 1.1 – Connections for 120 Volts Only ‹ 1.5.5 ENGINE ‹1.5.2 OPTIONAL PROPANE FUEL SYSTEM ‹1.5.3 FUEL CONSUMPTION ‹1.5.6 GENERATOR 1.6EVAPORATIVE EMISSIONS INFORMATION 1.8EXHAUST EMISSIONS INFORMATION (PROPANE) 1.7EXHAUST EMISSIONS 2.1GENERATOR CONTROL PANEL Figure 2.1 – Generator Control Panel 2.2OPTIONAL REMOTE START/STOP PANEL Figure 2.2 — Optional Remote Panel 2.4BEFORE STARTING THE ENGINE ‹2.4.1 INSTALLATION ‹2.4.2 ENGINE LUBRICATION ‹2.4.3 FUEL SUPPLY ‹2.4.4 COOLING AND VENTILATING AIR 2.8SUMMER/WINTER HEAT RISER SYSTEM Figure 2.3 – Heat Riser System 2.6STOPPING THE GENERATOR 2.7APPLYING LOADS TO 2.9PROTECTION SYSTEMS ‹2.9. LOW OIL PRESSURE SWITCH ‹2.9.2 HIGH TEMPERATURE SWITCH Figure 2.4 – Low Oil Pressure and High Temperature Switches 2.10 ADDITIONAL INFORMATION ‹2.10.2 OPERATION IN HIGH GRASS OR BRUSH ‹2.10.3 EFFECTS OF MOISTURE AND DIRT 3.1CHECKING THE ENGINE OIL LEVEL 3.3MAINTAINING THE ENGINE AIR CLEANER ‹3.3.1 CLEANING THE FOAM PRECLEANER Figure 3.2 – Engine Air Cleaner 3.4CLEAN AIR INTAKE Figure 3.3 – Cleaning Air Intake 3.5CHECKING THE ENGINE SPARK PLUG Figure 3.4 – Setting the Spark Plug Gap 3.6FUEL FILTER (GASOLINE ONLY) Figure 3.5 – Fuel Filter 3.9BATTERY MAINTENANCE ‹3.9.1 WEEKLY ‹3.9.2 EVERY SIX MONTHS 3.10 MAJOR SERVICE MANUAL 3.11 DRIVE BELT 3.13 OUT OF SERVICE PROCEDURE ‹3.13.1 REMOVAL FROM SERVICE ‹3.13.2 RETURN TO SERVICE Page NOTICE TO INSTALLER  FIRE HAZARDS 1.1PURPOSE AND SCOPE OF THE MANUAL 1.4EQUIPMENT DESCRIPTION 1.5GENERATOR ENGINE OPERATING SPEED Figure 1.2 – Major Features and Dimensions (Drawing 0F1127-A) 2.1LOCATION AND SUPPORT ‹2.1.1 GENERATOR LOCATION Figure 2.1 – Typical Horizontal Support Frame ‹2.1.3 SUSPENDED MOUNTING Figure 2.2 – Typical Suspended Mounting System 2.2GENERATOR COMPARTMENTS ‹2.2.1 COMPARTMENT SIZE Figure 2.4 – Clearances ‹2.2.2 COMPARTMENT CONSTRUCTION Figure 2.6 – Types of Lock Seams ‹ 2.2.4 ACOUSTICS ‹2.2.3 SOUND INSULATING MATERIALS Figure 2.7 – Typical Noise Abatement ‹2.2.5 COMPARTMENT FLOOR CUTOUTS 2.3COOLING AND VENTILATING AIR Figure 2.8 – Compartment Floor Cutout ‹2.3.1 GENERATOR AIRFLOW Figure 2.9 – Airflow Through Engine/Generator ‹2.3.2 COOLING AIR INLET OPENINGS Figure 2.11 – Suspended Mount: Inlet Door Figure 2.12 – Air Inlet Using Ductwork 2.4GASOLINE FUEL SYSTEM Figure 2.14 – Generator Fuel System ‹2.4.1 FUEL TANK ‹2.4.2 GENERATOR FUEL SUPPLY LINE 2.5LP GAS FUEL SYSTEM ‹2.5.1 PARTS NOT INCLUDED IN FUEL SYSTEM Figure 2.15 – Typical Propane Gas Fuel System ‹2.5.2 SOME IMPORTANT CONSIDERATIONS ‹2.5.3 VAPOR WITHDRAWAL ‹2.5.4 PRIMARY REGULATOR ‹2.5.5 GASEOUS CARBURETION Figure 2.16 – LP Gas Carburetion Diagram ‹2.5.6 FUEL SUPPLY LINES 2.6EXHAUST SYSTEM ‹2.6.1 MUFFLERS AND SPARK ARRESTORS ‹2.6.3 EXHAUST SYSTEM SAFETY 2.7ELECTRICAL CONNECTIONS ‹2.7.3 GENERATOR AC CONNECTIONS Figure 2.17 – Generator AC Output Leads ‹2.7.1 ELECTRICAL JUNCTION BOX ‹2.7.2 WIRING 2.8BATTERY INSTALLATION ‹2.7.6 POWER SUPPLY CORD ‹2.8.1 RECOMMENDED BATTERY ‹2.8.2 BATTERY CABLES Figure 2.18 – Transfer Switch Isolation Method ‹2.8.3 BATTERY CABLE CONNECTIONS Figure 2.20 – Connecting Battery Cables ‹2.8.4 BATTERY COMPARTMENT 3.1POST INSTALLATION TESTS 2.9OPTIONAL ACCESSORIES Figure 2.21 – Remote Panel Plug-inReceptacle 3.2BEFORE INITIAL START-UP ‹2.9.1 REMOTE PANEL MODELS 3.4TESTING UNDER LOAD 3.5INSTALLATION CHECKLIST ‹LOCATION AND SUPPORT ‹EXHAUST SYSTEM ‹GENERATOR COMPARTMENT ‹COOLING AND VENTILATING AIR TROUBLESHOOTING GUIDE Section 5 — Electrical Data Page Page ITEM PART NO. QTY DESCRIPTION Page Page Page PART NO Page QTY Page Page Page Page Page Page Page Page YOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE: PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES: EMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWING: GENERAC POWER SYSTEMS’ THREE-YEARLIMITED WARRANTY FOR GUARDIAN RECREATIONAL VEHICLE GENERATORS WARRANTY SCHEDULE – COMMERCIAL APPLICATIONS WARRANTY SCHEDULE – CONSUMER/PERSONAL APPLICATIONS GENERAC® POWER SYSTEMS, INC