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Generac Power Systems 004916-0 owner manual Exploded Views and Parts Lists, Description, 0D5694

Models: 004916-0

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				Section 8 — Exploded Views and Parts Lists
				Section 8 — Exploded Views and Parts Lists
				Air-cooled 11 kW Generators
				Regulator – Drawing No. 0E4881-C
	ITEM	PART NO.	QTY.	DESCRIPTION
	1	0D5694	1	CASTING, TWIN REGULATOR HOUSING
	2	0F5022	1	SOLENOID COIL, 12VDC
	3	0C4647	1	GASKET , SOLENOID
	4	0C4680	1	PLUNGER, LP REGULATOR ASSEMBLY
	5	0C6070	1	SPRING-SOLENOID, PLUNGER
	8	0F4795	4	SCREW PPHM SEMS M4-0.7 X 10
	9	0D3973	2	PLUG, EXPANSION 16mm
	10	0E6183	2	ELBOW 90D STREET 1/2”
	11	0E6184	1	PLUG PIPE 1/2” COUNTERSUNK
	12	0D3308	4	WASHER, FLAT M3 X 10mm O.D.
	13	0C5761	2	LEVER, REGULATOR
	14	0C5968	2	SUPPORT, INLET SEAL
	15	0C6066	2	SEAL, INLET
	16	0C5759	2	PIN, PIVOT ARM
	17	0C5764	2	SPRING, REGULATOR
	18	070728	4	SCREW, PFHMS M3-0.5 x 5
	19	0C6069	2	GASKET, DIAPHRAGM
	20	0C5762	2	COVER, TWIN REGULATOR
	21	045764	16	SCREW, TAPTITE M4X8 BP
	22	0C6731	2	RIVET, POP .118 X .125
	23	0C6067	2	SUPPORT, DIAPHRAGM
	24	0C4706	2	DIAPHRAGM, TWIN REGULATOR
	25	0C6068	2	CAP, DIAPHRAGM SUPPORT
	26	0C4643A	2	INLET, TWIN REGULATOR 11.11 DIA.
	27	026073	2	PLUG, STANDARD PIPE 1/8 STEEL SQUARE HEAD
	28	0E1010A	1	JET, GT990 LP GAS
	29	0C5760G	1	JET, GT990 NAT GAS
	30	0C6606	1	BARBED STR 1/2 X 1/2NPT

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Generac Power Systems 004916-0 Exploded Views and Parts Lists, Description, Air-cooled 11 kW Generators, 0D5694

Contents

DANGER DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLYInstallation and Owner’s Manual Not intended for use as Primary Power in place of utility or in INTRODUCTION ‹ CONTENTS‹ OPERATION AND MAINTENANCE ‹ HOW TO OBTAIN SERVICEStandards Index Table of Contentsand Adjustments Section 10 - WarrantyDANGER  GENERAL HAZARDS IMPORTANT SAFETY INSTRUCTIONS  WARNING ‹ STANDARDS INDEX  ELECTRICAL HAZARDS  FIRE HAZARDS   EXPLOSION HAZARDS 1.3 SYSTEM SET LED 1.4 ACCESSORY FEATURES1.1 UNPACKING/INSPECTION 1.2 PROTECTION SYSTEMSFigure 1.3 - 11 kW, V-twin GT-990 Engine 1.5 THE GENERATOR‹ 1.4.2 120 VOLT AC OUTLET Figure 1.2 - 120 Volt AC OutletSection 1 - General Information 1.6 SPECIFICATIONS‹ 1.6.1 GENERATOR ‹ 1.6.2 ENGINE1.10 LOCATION 1.9 RECONFIGURING THE FUEL SYSTEM1.7 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8 FUEL CONSUMPTIONFigure 1.5 - Battery Cable Connections 1.11 BATTERY INSTALLATION1.12 THE BATTERY ‹ 1.10.2 TRANSFER SWITCHSection 2 - Post Installation Start-up and Adjustments 2.2 CHECK TRANSFER SWITCH OPERATION2.3 ELECTRICAL CHECKS 2.1 BEFORE INITIAL START-UPDANGER 2.4 GENERATOR TESTS UNDER LOAD2.5 CHECKING AUTOMATIC OPERATION Section 2 - Post Installation Start-up and Adjustments‹ 3.2.1 “AUTO” POSITION 2.6 VOLTAGE REGULATOR ADJUSTMENT3.1 BREAK-IN PROCEDURE Figure 2.1 - Voltage Adjustment Potentiometer‹ 3.2.3 “MANUAL” POSITION 3.3 AUTOMATIC TRANSFER OPERATION3.4 SEQUENCE OF AUTOMATIC OPERATION ‹ 3.2.2 “OFF” POSITIONFigure 3.2 - Low Oil Pressure and High Temperature Switches 3.5 SETTING THE EXERCISE TIMER‹ 3.6.1 LOW OIL PRESSURE SWITCH ‹ 3.6.2 HIGH TEMPERATURE SWITCH4.3 CHANGING THE ENGINE OIL ‹ 3.6.5 LOW BATTERY4.1 SYSTEM FUSE 4.2 CHECKING THE ENGINE OIL LEVEL4.4 CHANGING THE OIL FILTER 4.5 CHANGING THE ENGINE AIR CLEANER‹ 4.3.2 OIL CHANGE PROCEDURE Figure 4.4 - Engine Air CleanerSection 4 - Maintenance 4.7 BATTERY MAINTENANCE4.8 ADJUSTING GT-990 VALVE CLEARANCE Figure 4.5 - Setting the Spark Plug Gap4.10 ATTENTION AFTER SUBMERSION 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.1 REMOVAL FROM SERVICE Figure 4.6 - Valve Clearance AdjustmentSection 4 - Maintenance ‹ 4.12.2 RETURN TO SERVICESection 4 - Maintenance 4.13 SERVICE SCHEDULEATTENTION It is recommended that all service work be performed by the nearest Authorized DealerCorrection 5.1 TROUBLESHOOTING GUIDEProblem CauseDO NOT LIFT BY THE ROOF Section 6 - Installation DiagramALL DIMENSIONS IN MILLIMETERS INCHES 1219 47.98 SWING ARC OF SERVICE DOOR 914Air-cooled 11 kW Generators Wiring Diagram - Drawing No. 0E7071-B Section 7 - Electrical DataCONTROL PANEL BOX CUSTOMER CONNECTION Air-cooled 11 kW Generators Wiring Diagram - Drawing No. 0E7071-BENGINE WIRING Section 7 - Electrical DataSOCKET Electrical Schematic - Drawing No. 0E7073-BSection 7 - Electrical Data Air-cooled 11 kW GeneratorsSCR - STARTER CONTACTOR RELAY SP1, SP2 - SPARK PLUGS ENGINE AND ALTERNATORSection 7 - Electrical Data FS - FUEL SOLENOID F1 - FUSE 15 AMP F2 - FUSE 5 AMPAir-cooled 11 kW Generators Enclosure - Drawing No. 0E4884-B Section 8 - Exploded Views and Parts ListsPART NO. QTY Section 8 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTION11,13 Section 8 - Exploded Views and Parts ListsAir-cooled 11 kW Generators Control Panel - Drawing No. 0E4879-D 11,12PART NO. QTY Section 8 - Exploded Views and Parts ListsPART NO. QTY DESCRIPTIONSection 8 - Exploded Views and Parts Lists Air-cooled 11 kW GeneratorsGT-990 Engine - Drawing No. 0F2000 GT-990 Engine - Drawing No. 0F2000 Section 8 - Exploded Views and Parts ListsDESCRIPTION Air-cooled 11 kW GeneratorsSection 8 - Exploded Views and Parts Lists Air-cooled 11 kW Generators Engine Accessories - Drawing No. 0F2001-DTO REGULATOR DESCRIPTION Section 8 - Exploded Views and Parts ListsAir-cooled 11 kW Generators Engine Accessories - Drawing No. 0F2001-D DESCRIPTIONPulleys - Drawing Section 8 - Exploded Views and Parts ListsAlternator Air-cooledAlternator & Pulleys - Drawing No. 0E4880 Section 8 - Exploded Views and Parts ListsDESCRIPTION Air-cooled 11 kW GeneratorsAir-cooled 11 kW Generators Regulator - Drawing No. 0E4881-C Section 8 - Exploded Views and Parts ListsRegulator - Drawing No. 0E4881-C Section 8 - Exploded Views and Parts ListsDESCRIPTION Air-cooled 11 kW GeneratorsAir-cooled 11 kW Generators Section 9 - NotesAir-cooled 11 kW Generators Section 9 - NotesPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTYOUR WARRANTY RIGHTS AND OBLIGATIONS MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGEAir-cooled 11 kW Generators EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING Section 10 - WarrantyTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR QUIETSOURCESection 10 - Warranty WARRANTY SCHEDULE