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Generac Power Systems 004916-0 owner manual Deadly Exhaust Fumes. Outdoor Installation Only

Models: 004916-0

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Installation and

Owner’s Manual

Air-cooled, Prepackaged

Automatic Standby Generators

Model No. 004916-0 (10 kW NG, 11 kW LP)

*This manual should remain with the unit.

Not intended for use as Primary Power in place of utility or in 

life-support applications.

DANGER

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!

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Generac Power Systems 004916-0 owner manual Deadly Exhaust Fumes. Outdoor Installation Only, Danger

Contents

Installation and Owner’s Manual DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLYNot intended for use as Primary Power in place of utility or in  DANGER‹ OPERATION AND MAINTENANCE ‹ CONTENTS‹ HOW TO OBTAIN SERVICE INTRODUCTIONand Adjustments Table of ContentsSection 10 - Warranty Standards IndexIMPORTANT SAFETY INSTRUCTIONS  GENERAL HAZARDS  WARNING  DANGER FIRE HAZARDS   ELECTRICAL HAZARDS  EXPLOSION HAZARDS  ‹ STANDARDS INDEX1.1 UNPACKING/INSPECTION 1.4 ACCESSORY FEATURES1.2 PROTECTION SYSTEMS 1.3 SYSTEM SET LED‹ 1.4.2 120 VOLT AC OUTLET 1.5 THE GENERATORFigure 1.2 - 120 Volt AC Outlet Figure 1.3 - 11 kW, V-twin GT-990 Engine‹ 1.6.1 GENERATOR 1.6 SPECIFICATIONS‹ 1.6.2 ENGINE Section 1 - General Information1.7 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.9 RECONFIGURING THE FUEL SYSTEM1.8 FUEL CONSUMPTION 1.10 LOCATION1.12 THE BATTERY 1.11 BATTERY INSTALLATION‹ 1.10.2 TRANSFER SWITCH Figure 1.5 - Battery Cable Connections2.3 ELECTRICAL CHECKS 2.2 CHECK TRANSFER SWITCH OPERATION2.1 BEFORE INITIAL START-UP Section 2 - Post Installation Start-up and Adjustments2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOADSection 2 - Post Installation Start-up and Adjustments DANGER3.1 BREAK-IN PROCEDURE 2.6 VOLTAGE REGULATOR ADJUSTMENTFigure 2.1 - Voltage Adjustment Potentiometer ‹ 3.2.1 “AUTO” POSITION3.4 SEQUENCE OF AUTOMATIC OPERATION 3.3 AUTOMATIC TRANSFER OPERATION‹ 3.2.2 “OFF” POSITION ‹ 3.2.3 “MANUAL” POSITION‹ 3.6.1 LOW OIL PRESSURE SWITCH 3.5 SETTING THE EXERCISE TIMER‹ 3.6.2 HIGH TEMPERATURE SWITCH Figure 3.2 - Low Oil Pressure and High Temperature Switches4.1 SYSTEM FUSE ‹ 3.6.5 LOW BATTERY4.2 CHECKING THE ENGINE OIL LEVEL 4.3 CHANGING THE ENGINE OIL‹ 4.3.2 OIL CHANGE PROCEDURE 4.5 CHANGING THE ENGINE AIR CLEANERFigure 4.4 - Engine Air Cleaner 4.4 CHANGING THE OIL FILTER4.8 ADJUSTING GT-990 VALVE CLEARANCE 4.7 BATTERY MAINTENANCEFigure 4.5 - Setting the Spark Plug Gap Section 4 - Maintenance‹ 4.12.1 REMOVAL FROM SERVICE 4.12 OUT OF SERVICE PROCEDUREFigure 4.6 - Valve Clearance Adjustment 4.10 ATTENTION AFTER SUBMERSIONSection 4 - Maintenance ‹ 4.12.2 RETURN TO SERVICEATTENTION It is recommended that all service work 4.13 SERVICE SCHEDULEbe performed by the nearest Authorized Dealer Section 4 - MaintenanceProblem 5.1 TROUBLESHOOTING GUIDECause CorrectionALL DIMENSIONS IN MILLIMETERS INCHES Section 6 - Installation Diagram1219 47.98 SWING ARC OF SERVICE DOOR DO NOT LIFT BY THE ROOFSection 7 - Electrical Data Air-cooled 11 kW Generators Wiring Diagram - Drawing No. 0E7071-BCONTROL PANEL BOX ENGINE WIRING Air-cooled 11 kW Generators Wiring Diagram - Drawing No. 0E7071-BSection 7 - Electrical Data CUSTOMER CONNECTIONSection 7 - Electrical Data Electrical Schematic - Drawing No. 0E7073-BAir-cooled 11 kW Generators SOCKETSection 7 - Electrical Data ENGINE AND ALTERNATORFS - FUEL SOLENOID F1 - FUSE 15 AMP F2 - FUSE 5 AMP SCR - STARTER CONTACTOR RELAY SP1, SP2 - SPARK PLUGSAir-cooled 11 kW Generators Enclosure - Drawing No. 0E4884-B Section 8 - Exploded Views and Parts ListsPART NO. QTY Section 8 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYAir-cooled 11 kW Generators Control Panel - Drawing No. 0E4879-D Section 8 - Exploded Views and Parts Lists11,12 11,13PART NO. QTY Section 8 - Exploded Views and Parts ListsDESCRIPTION PART NO. QTYAir-cooled 11 kW Generators Section 8 - Exploded Views and Parts ListsGT-990 Engine - Drawing No. 0F2000 DESCRIPTION Section 8 - Exploded Views and Parts ListsAir-cooled 11 kW Generators GT-990 Engine - Drawing No. 0F2000Air-cooled 11 kW Generators Engine Accessories - Drawing No. 0F2001-D Section 8 - Exploded Views and Parts ListsTO REGULATOR Air-cooled 11 kW Generators Engine Accessories - Drawing No. 0F2001-D Section 8 - Exploded Views and Parts ListsDESCRIPTION DESCRIPTIONAlternator Section 8 - Exploded Views and Parts ListsAir-cooled Pulleys - DrawingDESCRIPTION Section 8 - Exploded Views and Parts ListsAir-cooled 11 kW Generators Alternator & Pulleys - Drawing No. 0E4880Air-cooled 11 kW Generators Regulator - Drawing No. 0E4881-C Section 8 - Exploded Views and Parts ListsDESCRIPTION Section 8 - Exploded Views and Parts ListsAir-cooled 11 kW Generators Regulator - Drawing No. 0E4881-CAir-cooled 11 kW Generators Section 9 - NotesAir-cooled 11 kW Generators Section 9 - NotesYOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA EMISSION CONTROL WARRANTY STATEMENTMANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYSection 10 - Warranty Air-cooled 11 kW GeneratorsSection 10 - Warranty GENERAC POWER SYSTEMS “TWO YEAR” LIMITED WARRANTY FOR QUIETSOURCEWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING