Description, 3 FT | Generac Power Systems 04758-2, 04759-2, 04760-2

				Section 7 — Exploded Views and Parts Lists
				Section 7 — Exploded Views and Parts Lists
				Guardian Air-cooled 7 kW, 12 kW and 15 kW Generators
				12 kW and 15 kW Generator – Drawing No. 0D3417-J
	ITEM	PART NO.	QTY.	DESCRIPTION
	ITEM	PART NO.	QTY.	DESCRIPTION
1		0C6934	1	ADAPTOR, ENGINE
2		0C7930	1	STATOR 12KW
		0D2359		STATOR 13KW / 15KW
3		0C7944	1	ROTOR 12KW
		0D2356		ROTOR 13KW / 15KW
4		0C6043	1	CARRIER, REAR BEARING
5		0D2336	1	FAN, 12" CURVED BLADE
6		0D6634	1	MUFFLER
7		0D3220	1	TAIL PIPE, MUFFLER
8		0C8101	1	PANEL, MUFFLER BASE
9		056482	1	BEARING 1.1811-2.8346
10		0C3168	3	5/16 SPECIAL LOCK WASHER
11		0D1838	1	BOLT, HHCS 3/8"-24 x 15.50"
12		0D1846	4	BOLT, HHCS M8-1.25 x 345mm
13		0C7038	1	BRACKET, ALTERNATOR MOUNTING
14		0D1609	1	DUCT, ALTERNATOR AIR
15		0D2559	1	GASKET, ALTERNATOR AIR DUCT
16		0C7038A	1	BRACKET, ENGINE MOUNTING
17		0C7758	4	RUBBER MOUNT
18		0388050AD0	1	CABLE, #6 48" BLACK BATTERY
19		0C2417A	1	EARTH STRAP 3/8X 3/8
20		082121C	1	CLIP-J, VYNL COAT 0.625" ID
21		066386	1	ASSEMBLY BRUSH HOLDER
22		029451	2.6 FT	TAPE ELEC UL FOAM 1/8 X 1/2
23		049451	1	WASHER FLAT .406ID X 1.62OD
24		022237	5	WASHER LOCK 3/8
25		022511	4	SCREW HHC 3/8-16 X 1-1/4 G5
26		022131	4	WASHER FLAT 3/8 ZINC
27		051731	4	SCREW HHC M8-1.25 X 50 G8.8
28		022145	12	WASHER FLAT 5/16 ZINC
29		049820	4	NUT LOCK HEX M8-1.25 NYL INSERT
30		045756	2	SCREW TAPTITE M6-1.0X10 BP
31		022129	10	WASHER LOCK M8-5/16
32		022259	8	NUT HEX 5/16-18 STEEL
33		059637	2	SCREW TAPTITE 3/8-16 X 3/4 BP
34		0D4662	4	SCREW 5/16-18X3/4" HH THD ROLL
35		074994	3 FT	HOSE RES 1/2 LP GAS
36		057822	4	CLAMP HOSE #8 .53 - 1.00
37		0F0462	4	NUT HEX W/TOOTH WSHR M8-1.25
38		0C2824	1	SCREW TAP-R #10-32 x 9/16
39		025145	1	U-BOLT 5/16"-18 X 1.25" WITH SADDLE
40		0C4138	2	GASKET, EXHAUST PORT
41		048031C	2	CLAMP HOSE BAND ¼"
42		030340	1.33 FT	HOSE 1/4 ID SAE 30R7
43		066849	2	SCREW HHTT M5-0.8 X 16

Generac® Power Systems, Inc. 43

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Generac Power Systems 04758-2, 04759-2, 04760-2 Exploded Views and Parts Lists, Description, 2.6 FT, 1.33 FT

Contents

04760-2 13 kW NG, 15 kW LP Models 04758-2 6 kW NG, 7 kW LP 04759-2 12 kW NG, 12 kW LPThis manual should remain with the unit Installation and Owner’s Manual ‹ OPERATION AND MAINTENANCE ‹ CONTENTS‹ HOW TO OBTAIN SERVICE INTRODUCTION Introduction Despite the safe design of this generator GENERAL HAZARDSParts of the generator are rotating and/or hot during operation. Exercise care near running generators FIRE HAZARDS ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹ STANDARDS INDEX 1.2 PROTECTION SYSTEMS 1.1 UNPACKING/INSPECTION1.3 SYSTEM SET LED DANGER 1.4 THE GENERATOR Figure 1.1 - 7 kW, Single Cylinder GH-410 EngineFigure 1.2 - 12 kW/15 kW, V-twin GT-990/760 Engine 1.5 SPECIFICATIONS ‹ 1.5.1 GENERATOR‹ 1.5.2 ENGINE 1.6 FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8 RECONFIGURING THE FUEL SYSTEM1.7 FUEL CONSUMPTION DANGER 1.8.2 12KW AND 15KW, 990CC ENGINES 1.9 LOCATION1.9.1 GENERATOR Figure 1.4 - Demand Regulator 1.11 THE BATTERY 1.10 BATTERY INSTALLATION1.9.2 TRANSFER SWITCH 1.9.2.1 7 kW, 12 kW and 15 kW Units Figure 1.5 - Battery Cable Connections 2.2 CHECK TRANSFER SWITCH OPERATION 2.1 BEFORE INITIAL START-UP2.3 ELECTRICAL CHECKS 2.5 CHECKING AUTOMATIC OPERATION 2.4 GENERATOR TESTS UNDER LOAD 2.6 ADJUSTING THE REGULATOR NATURAL GAS ONLY Figure 2.2 - Placement of RegulatorFigure 2.1 - Dual Fuel Regulators Figure 2.4 - V-twin Engine Governor Adjustment 2.7 ENGINE GOVERNOR ADJUSTMENTFigure 2.3 - Single Cylinder Engine Governor Adjustment Figure 2.5 - V-twin Full Load Speed Adjust Screw 3.1 BREAK-IN PROCEDURE 2.8 VOLTAGE REGULATOR ADJUSTMENT3.2 USING THE AUTO/OFF/MANUAL SWITCH FIGURE Figure 2.6 - Voltage Adjustment Potentiometer 3.5 MANUAL TRANSFER OPERATION 3.3 AUTOMATIC TRANSFER OPERATION3.4 SEQUENCE OF AUTOMATIC OPERATION ‹ 3.5.1 TRANSFER TO GENERATOR POWER SOURCE ‹ 3.7.1 LOW OIL PRESSURE SWITCH ‹ 3.5.2 TRANSFER BACK TO UTILITY POWER SOURCE‹ 3.7.2 HIGH TEMPERATURE SWITCH Figure 3.2 - Manual Transfer Switch Operation 4.2 CHECKING THE ENGINE OIL LEVEL Figure 3.3 - Low Oil Pressure and High Temperature Switches4.1 FUSE ‹ 3.7.3 OVERCRANK ‹ 4.3.2 OIL CHANGE PROCEDURE 4.5 CHANGING THE ENGINE AIR CLEANER4.3 CHANGING THE ENGINE OIL 4.4 CHANGING THE OIL FILTER Figure 4.6 - 7 kW, Engine Air Cleaner Location 4.7 BATTERY MAINTENANCEFigure 4.7 - 12 kW and 15 kW Engine Air Cleaner Figure 4.8 - Setting the Spark Plug Gap 4.8 ADJUSTING VALVE CLEARANCE Figure 4.10 - Valve Clearance Adjustment4.9 COOLING SYSTEM ‹ 4.12.2 RETURN TO SERVICE 4.12 OUT OF SERVICE PROCEDURE‹ 4.12.1 REMOVAL FROM SERVICE 4.10 ATTENTION AFTER SUBMERSION 4.13 SERVICE SCHEDULE PROBLEM 5.1 TROUBLESHOOTING GUIDECAUSE CORRECTION 24 Generac Power Systems, Inc ENGINE WIRINGSection 6 - Electrical Data CONTROL PANEL BOX CUSTOMERCONNECTION 26 Generac Power Systems, Inc Electrical Schematic - 12 & 15 kW - Drawing No. 0D8501-B Section 6 - Electrical Data Section 6 - Electrical Data 28 Generac Power Systems, Inc Section 6 - Electrical Data 30 Generac Power Systems, Inc 225A224A Electrical Schematic - 7 kW - Drawing No. 0D9014-C 32 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists PART NO. QTY. DESCRIPTION 34 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 36 Generac Power Systems, Inc 27, 2835, 36, 40 DESCRIPTION PART NO. QTY 38 Generac Power Systems, Inc Section 7 - Exploded Views and Parts Lists 14 20 40 Generac Power Systems, Inc 1.25 FT 1.8 FT 42 Generac Power Systems, Inc 2.6 FT 3 FT1.33 FT 44 Generac Power Systems, Inc DESCRIPTION 46 Generac Power Systems, Inc DESCRIPTION 48 Generac Power Systems, Inc DESCRIPTION ALL DIMENSIONS IN MILLIMETERS INCHES 50 Generac Power Systems, IncSection 8 - Mounting Guardian Air-cooled 7 kW, 12 Drawing No. 0D3739-B Section 9 - Notes MANUFACTURER’S EMISSION CONTROL SYSTEM WARRANTY COVERAGE YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES CALIFORNIA AND FEDERAL EMISSION CONTROL WARRANTY STATEMENT EMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTY PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS GENERAC POWER SYSTEMS TWO YEAR LIMITED WARRANTY FOR GUARDIANWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING