LP122A/LP122A-4000/LP123/LP255 - Repair Instructions

1.With a 30mm wrench, re- move the six (6) plugs

(48)from the valve cas- ing (43). Inspect the o- rings (48A) and replace if necessary.

Remove the complete valve assembly (46A) by threading a 12mm bolt into the spring retainer and pulling straight out.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44A

44

45

48

47

 

 

 

 

 

 

 

 

 

 

2.To disassemble the valve, screw the bolt into the retainer until the valve plate (45) presses the valve seat (44) out of the spring retainer. Examine all parts and replace if neces- sary. If the seat doesn’t come out, use a valve puller to remove.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36A

36

35

35A

35B

39

40

40

41

37

 

 

 

 

 

 

 

 

(LP255 only)

 

 

 

 

 

 

 

 

(LP255 only)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.Remove the eight (8) hex nuts (49A) with a 19mm wrench. Tap the back of the manifold (43) with a rubber mallet to dislodge and slide off the studs.

5.If there are signs of

oil leaking through the plunger oil seals, then replacment is neccessary. Dissassemble the gear end and push out the seals from the back of the pump.

4.Remove the seal sleeve (35) from the manifold and/or crankcase. Remove the pressure rings (39&36A), v-sleeves (40&36), support ring (41) and o-rings (35A and 35B in Lp255A only) from the manifold and seal sleeve, respec- tively. For LP255 only, remove support ring (37). Examine seals carefully and replace if worn. Clean all parts.

29E

29A

29B

29D

29C

6.Inspect surface of plunger pipe (29B) carefully. Remove any chemical or mineral deposits taking care not to damage the surface of the plunger. If plunger pipe is worn, remove the plunger bolt (29C) , plunger pipe (29B) and spacer (29E). Replace worn parts necessary. Note: Always use a new copper gasket (29) when repairing the plunger assem- bly.

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Giant operating instructions LP122A/LP122A-4000/LP123/LP255 Repair Instructions

LP122A specifications

The Giant LP122A is a versatile and powerful bicycle renowned for its robust design and advanced technology, making it a popular choice among cycling enthusiasts and casual riders alike. This bike combines quality materials, innovative engineering, and user-friendly features, ensuring an enjoyable riding experience for all.

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Overall, the Giant LP122A stands out as an exceptional bicycle that combines advanced technology, robust features, and user-friendly characteristics. Whether for commuting, recreational riding, or tackling tough trails, the LP122A offers a reliable and enjoyable option for cyclists seeking performance and comfort.