For satisfactory operation, propane gas pressure must be 11 inch WC at the furnace manifold with all gas appliances in operation. Maintaining proper gas pressure depends on three main factors:
1.Vaporization rate, depending on temperature of the liquid, and “wetted surface” area of the container or containers.
2.Proper pressure regulation.
3.Pressure drop in lines between regulators, and between second stage regulator and the appliance. Pipe size will depend on length of pipe run and total load of all appliances.
Complete information regarding tank sizing for vaporization, recommended regulator settings, and pipe sizing is available from most regulator manufacturers and propane gas suppliers.
Since propane gas will quickly dissolve white lead and most standard commercial compounds, special pipe dope must be used.
Sizing Between Single or Second Stage Regulator and Appliance*
Maximum Propane Capacities Listed are Based on 1/2" W.C. pressure drop at 11" W.C. setting. Capacities in 1,000 BTU/hour.
Pipe or |
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| Nominal Pipe Size |
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Tubing |
| Tubing Size, O.D. Type L |
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Length, | 3/8" | 1/2" | 5/8" | 3/4" | 7/8" | 1/2" | 3/4" | 1" | |||
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10 | 39 | 92 | 199 | 329 | 501 | 935 | 275 | 567 | 1,071 | 2,205 | 3,307 |
20 | 26 | 62 | 131 | 216 | 346 | 630 | 189 | 393 | 732 | 1,496 | 2,299 |
30 | 21 | 50 | 107 | 181 | 277 | 500 | 152 | 315 | 590 | 1,212 | 1,858 |
40 | 19 | 41 | 90 | 145 | 233 | 427 | 129 | 267 | 504 | 1,039 | 1,559 |
50 | 18 | 37 | 79 | 131 | 198 | 376 | 114 | 237 | 448 | 913 | 1,417 |
60 | 16 | 35 | 72 | 121 | 187 | 340 | 103 | 217 | 409 | 834 | 1,275 |
80 | 13 | 29 | 62 | 104 | 155 | 289 | 89 | 185 | 346 | 724 | 1,066 |
100 | 11 | 26 | 55 | 90 | 138 | 255 | 78 | 162 | 307 | 630 | 976 |
125 | 10 | 24 | 48 | 81 | 122 | 224 | 69 | 146 | 275 | 567 | 866 |
150 | 9 | 21 | 43 | 72 | 109 | 202 | 63 | 132 | 252 | 511 | 787 |
200 | 8 | 19 | 39 | 66 | 100 | 187 | 54 | 112 | 209 | 439 | 665 |
250 | 8 | 17 | 36 | 60 | 93 | 172 | 48 | 100 | 185 | 390 | 590 |
*Data in accordance with NFPA pamphlet NO. 54
X. CIRCULATING AIR AND FILTERS
DUCTWORK - AIR
Refer to the following illustration for typical propane gas installations |
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and piping. |
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NEVER ALLOW THE PRODUCTS OF COMBUSTION, INCLUDING CARBON | ||||
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| MONOXIDE, TO ENTER THE RETURN DUCTWORK OR CIRCULATION AIR SUPPLY. |
First Stage | 5 to 15 PSIG |
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(20 PSIG Max.) |
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Regulator | Continuous | |||||
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| 11" W.C. | |||
200 PSIG |
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Maximum |
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Propane Gas Installation (Typ.)
PROPANE GAS PIPING CHARTS
Sizing Between First and Second Stage Regulator*
Maximum Propane Capacities listed are based on 2 psig pressure drop at 10 psig setting. Capacities in 1,000 BTU/hour.
Pipe or |
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| Nominal Pipe Size | |
Tubing |
| Tubing Size, O.D. Type L |
| Schedule 40 | |||
Length, | 3/8" | 1/2" | 5/8" | 3/4" | 7/8" | 1/2" | 3/4" |
Feet |
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10 | 730 | 1,700 | 3,200 | 5,300 | 8,300 | 3,200 | 7,500 |
20 | 500 | 1,100 | 2,200 | 3,700 | 5,800 | 2,200 | 4,200 |
30 | 400 | 920 | 2,000 | 2,900 | 4,700 | 1,800 | 4,000 |
40 | 370 | 850 | 1,700 | 2,700 | 4,100 | 1,600 | 3,700 |
50 | 330 | 770 | 1,500 | 2,400 | 3,700 | 1,500 | 3,400 |
60 | 300 | 700 | 1,300 | 2,200 | 3,300 | 1,300 | 3,100 |
80 | 260 | 610 | 1,200 | 1,900 | 2,900 | 1,200 | 2,600 |
100 | 220 | 540 | 1,000 | 1,700 | 2,600 | 1,000 | 2,300 |
125 | 200 | 490 | 900 | 1,400 | 2,300 | 900 | 2,100 |
150 | 190 | 430 | 830 | 1,300 | 2,100 | 830 | 1,900 |
175 | 170 | 400 | 780 | 1,200 | 1,900 | 770 | 1,700 |
200 | 160 | 380 | 730 | 1,100 | 1,800 | 720 | 1,500 |
To convert to capacities at 15 psig settings - multiply by 1.130
To convert to capacities at 5 psig settings - multiply by 0.879
Duct systems and register sizes must be properly designed for the CFM and external static pressure rating of the furnace. Ductwork should be designed in accordance with the recommended methods of “Air Conditioning Contractors of America” Manual D.
A duct system must be installed in accordance with Standards of the National Board of Fire Underwriters for the Installation of Air Conditioning, Warm Air Heating and Ventilating Systems. Pamphlets No. 90A and 90B.
A closed return duct system must be used, with the return duct connected to the furnace. NOTE: Ductwork must never be attached to the back of the furnace. Supply and return connections to the furnace may be made with flexible joints to reduce noise transmission. To prevent the blower from interfering with combustion air or draft when a central return is used, a connecting duct must be installed between the unit and the utility room wall. A room, closet, or alcove must not be used as a return air chamber.
When the furnace is used in connection with a cooling unit, the furnace should be installed in parallel with or on the upstream side of the cooling unit to avoid condensation in the heating element. With a parallel flow arrangement, the dampers or other means used to control the flow of air must be adequate to prevent chilled air from entering the furnace and, if manually operated, must be equipped with means to prevent operation of either unit unless the damper is in the full heat or cool position.
When the furnace is installed without a cooling coil, it is recommended that a removable access panel be provided in the outlet air duct. This opening shall be accessible when the furnace is installed and shall be of such a size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the airstream. The access panel must be made to prevent air leaks when the furnace is in operation.
When the furnace is heating, the temperature of the return air entering the furnace must be between 55°F and 100°F.
When a furnace is installed so that supply ducts carry air circulated by the furnace to areas outside the space containing the furnace, the return air shall also be handled by a duct sealed to the furnace casing and terminating outside the space containing the furnace.
20 | 12/04 |