Goodman Mfg IO-402G Troubleshooting Information, Txv’S Require A Hard Start Kit

Models: CONDENSING AC UNIT SINGLE / THREE PHASE AIR CONDITIONERS IO-402G

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Troubleshooting Information

Troubleshooting Information

 

 

 

 

 

 

 

 

 

 

Unsatisfactory

 

 

 

System

 

 

Complaint

 

 

 

No Cooling

 

 

 

 

 

Operating

 

 

 

 

 

 

 

 

 

Cooling

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressures

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

startnotwillSystem

fan-startnotwillCompressorruns

start

startnotwillfanEvaporator

startnotwillfanCondenser

onoffgoes-runsCompressoroverload

overloadoncyclesCompressor

little-continuouslyrunsSystemcooling

 

warmtoothenandcoolToo

dayswarmonenoughcoolNot

otherscooltoareasCertainto warm

 

noisyisCompressor

pressuresuctionLow

 

pressureheadLow

pressuresuctionHigh

 

pressureheadHigh

 

POSSIBLE CAUSE

SYMPTOM

CondenserandCompressorFan will not

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DOTS IN ANALYSIS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remedy

GUIDE INDICATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

"POSSIBLE CAUSE"

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Failure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Voltage

Blown Fuse

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Impact Fuse Size & Type

Loose Connection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspect Connection - Tighten

Shorted or Broken Wires

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Circuits with Ohmmeter

Open Overload

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Continuity of Overloads

Faulty Thermostat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Continuity of Thermostat and Wiring

Faulty Transformer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Control Circuit with Voltmeter

Shorted or Open Capacitor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Capacitor

Internal Compressor Overload Open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Continuity of Overload

Shorted or Grounded Compressor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Motor Windings

Compressor Stuck

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Use Test Cord

Faulty Compressor Contactor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Continuity of Coil and Contacts

Faulty Fan Relay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Continuity of Coil and Contacts

Open Control Circuit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Control Circuit with Voltmeter

Low Voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Voltage

Faulty Evaporator Fan Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Repair or Replace

Shorted or Grounded Fan Motor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Motor Windings

Improper Cooling Anticipator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Resistance of Anticipator

Shortage or Refrigerant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test For Leaks, Add Refrigerant

Restricted Liquid Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Restricted Part

Undersized Liquid Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Line

Undersized Suction Line

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Line

Not Enough Air across Indoor Coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Speed Blower, Check Duct Static Pressure

Too Much Air across Indoor Coil

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reduce Blower Speed

Overcharge of Refrigerant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recover Part of Charge

Noncondensibles

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Recover Charge, Evacuate, Recharge

Recirculation of Condensing Air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove Obstruction to Air Flow

Infiltration of Outdoor Air

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Windows, Doors, Vent Fans, Etc.

Improperly Located Thermostat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Relocate Thermostat

Air Flow Unbalanced

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Readjust Air Volume Dampers

System Undersized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refigure Cooling Load

Broken Internal Parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Compressor

Broken Valves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Compressor Efficiency

Inefficient Compressor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Compressor Efficiency

High Pressure Control Open

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reset and Test Control

Unbalanced Power, 3PH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Test Voltage

Wrong Type Expansion Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Valve

Expansion Valve Restricted

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Valve

Oversized Expansion Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Valve

Undersized Expansion Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace Valve

Expansion Valve Bulb Loose

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tighten Bulb Bracket

Inoperative Expansion Valve

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Valve Operation

Loose Hold-down Bolts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tighten Bolts

For detailed service information refer to the Remote Condensing Unit Service manual.

NOTICE

UNITS WITH ROTARY OR RECIPROCATING COMPRESSORS AND NON-BLEED

TXV’S REQUIRE A HARD START KIT.

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Goodman Mfg IO-402G important safety instructions Troubleshooting Information, Txv’S Require A Hard Start Kit