Pump Service: 2730B/2730H Model Pressure Washers

Pump Service: 2730B/2730H Model Pressure Washers

Repair kits are available. See the Parts List, page 18 (2730B) or page 20 (2830H). For the best results, use all parts in kits.

• The following metric wrenches are needed: 5mm, 13mm, and 22mm.

Drain and refill pump after 50 hours of opera- tion.

Follow Pressure Relief Procedure, page 6.

Valves

For a set of six valves, order Valve Assembly Kit 804402.

1.Remove hex plug from the manifold using a 22mm wrench.

2.Examine o-ring located under hex plug. Replace if cut or distorted.

3.Remove valve assembly from cavity. The assembly may come apart!

4.Install new valve, o-ring and hex plug. Torque to 33 ft-lb (45 Nm).

Retorque the plug after 5 hours operation.

Pumping Section

1.Remove capscrews and lock washers from manifold using a 5mm wrench.

2.Carefully separate manifold from the crankcase. You may have to lightly tap the manifold with a soft mal- let to loosen it.

CAUTION

To avoid damage to plunger or seals, keep manifold properly aligned with the ceramic plungers when you remove it.

3.Carefully examine each plunger for any scoring or cracking. Replace as necessary.

Servicing Plungers

1.Loosen plunger retaining nut five or six turns using a 13mm wrench. Push plunger toward the crankcase to separate plunger and retaining screw.

2.Remove nut from plunger and examine and clean o-ring, backup ring, and copper bearing/gasket washer.

3.Remove plunger and flinger from plunger shaft. Clean parts as necessary.

4.Inspect plunger shaft for oil leaks from crankcase. If leaking is obvious, replace oil seals. Otherwise, DO NOT remove these seals because they cannot be reused. Oil Seal Kits are available for replacing seals.

5.Lightly grease the flinger (and oil seal if it is being replaced) on plunger shaft. Then install plunger.

6.Lightly grease the retaining screw and outer end of the plunger. Place washer, o-ring and backup ring around screw and install nut through plunger.

Torque to 11 ft-lb (15 Nm).

If replacing packings, see Servicing V-Packings, page 15.

7.Lubricate outside of each plunger. Slide the mani- fold on the crankcase, being careful not to damage seals.

8.Install capscrews and washers finger tight. Torque screws to 8.8 ft-lb (12 Nm) following the tightening pattern in the following figure.

5 1 4 7

8 3 2 6

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14

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Graco 3340, 3030, 3540 important safety instructions Pump Service 2730B/2730H Model Pressure Washers, Valves

2730H, 3030, 3540, 2730B, 3340 specifications

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