Troubleshooting

Operation

7.Read and follow the instructions supplied with each component in your system.

Problem WARNING

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8.

8.If the pump will be unattended for any period of time, if there is an air supply interruption, or to shut off the system at the end of the work shift, always relieve the pressure.

9.Check periodically to ensure that the pump’s mounting is secure.

Troubleshooting

Cause WARNING

SKIN INJECTION HAZARD

To reduce the risk of serious bodily

injury, including fluid injection or splash- ing in the eyes or on the skin, always

follow the Pressure Relief Procedure on page 8 whenever you shut off the pump, when checking or servicing any part of the system, when installing or changing dispensing devices, and whenever you stop dispensing.

NOTE: Check all other possible problems and solu- tions before disassembling the pump.

Problem

Cause

Solution

 

 

 

Pump fails to operate

Inadequate air supply pressure or

Increase air supply; clear

 

restricted air lines

 

 

 

 

 

Closed or clogged dispensing

Open; clear

 

valve

 

 

 

 

 

Clogged fluid lines, hoses, valves,

Clear*

 

etc.

 

 

 

 

 

Damaged air motor

Service air motor

 

 

 

 

Exhausted fluid supply

Refill and reprime or flush

 

 

 

Continuous air exhaust

Worn or damaged air motor gas-

Service air motor

 

ket, packing, seal, etc.

 

 

 

 

Erratic pump operation

Exhausted fluid supply

Refill and reprime or flush

 

 

 

 

Held open or worn intake valve or

Clear; service

 

piston packings

 

 

 

 

Pump operates, but output low on

Held open or worn piston packings

Clear; service

up stroke

 

 

 

 

 

Pump operates, but output low on

Held open or worn intake valve

Clear; service

down stroke

 

 

 

 

 

Pump operates, but output low on

Inadequate air supply pressure or

Increase air supply; clear

both strokes

restricted air lines

 

 

 

 

 

Closed or clogged valves

Open; clear

 

 

 

Fluid is coming out of the muffler.

Worn or damaged throat seal

Service

 

 

 

*Follow the Pressure Relief Procedure on page 8 and disconnect the fluid line. If the pump starts when the air is turned on again, the line, hose, valve, etc., is clogged.

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Graco 238108, Series D Troubleshooting, Problem, Cause, Solution, Operation, Skin Injection Hazard, 308608K

238108, Series D specifications

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