SERVICE

ES ON±OFF Valve Removal & Replacement

1.Loosen and remove the nut (35). Remove the lever (37) and washer (36). See Fig 22. Insert the hex head wrench into the hex end of the valve (39), and turn it to loosen and remove the valve.

2.Clean and inspect parts for wear or damage. Re- place if necessary. Lubricate the o±rings (38) and valve (39) with petroleum jelly.

3.Install the regulator disc (4) so that the beveled face of the disc faces into the valve (39).

4.Install the valve (39) with the regulator disc (4) and o±rings (38) into the gun handle (2) so that the larger opening of the valve cylinder faces toward the front of the gun handle (2).

5.Install the wave washer (36), lever (37), and nut (35) on the valve stem. Tighten the nut (35) and torque it to 0.225 NSm (2 in±lb).

Fluid Adjusting Screw Replacement

Remove the retaining ring (23) from the fluid adjusting screw (28). Refer to the Parts Drawing. Unscrew and re- move the fluid adjusting screw from the back of the gun handle. Install the new assembly.

KEY

2

Key

37

Valve Lever

4

Regulator Disk

38

O±Ring

35

Nut

39

Air Valve

36Wave Washer

 

39

2

 

 

38

 

38

 

 

 

4

 

36

37

35

Torque to 0.225 NSm (2 in±lb)

Fig 22

Muffler and Check Valve Replacement

1.Remove the screw (71), adapter retainer (70) and bulkhead retainer (85) from the gun handle. See Fig 23.

2.Pull the muffler (80) from the gun handle and replace with a new muffler.

3.Insert a 3.18 mm (0.125 in.) rod into one of the holes in the valve check retainer (78) and pry it out of the adapter retainer (70). Be ready to catch the ball (77) and spring (81).

4.Install a new ball (77) and spring (81) in the adapter retainer (70) and snap the valve check retainer (78) back into place on the adapter retainer.

5.Install the adapter retainer (70) and bulkhead retainer (85) on the gun handle using the screw (71).

71

80

Apply sealant to outside surface

70

77

KEY81

70 Adapter Retainer

78

71Screw

77 Ball

78Valve Check Retainer

80Muffler

81Spring

85 Bulkhead Retainer

85

Fig 23

￿￿7￿6￿8 ￿5

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Graco Inc 218-026, 307-638, PRO4000 manual ES ON±OFF Valve Removal & Replacement, Fluid Adjusting Screw Replacement, KEY81