Troubleshooting

 

NOTE

 

 

 

Before taking any corrective action, ensure unit is incapable of operation during repairs.

 

 

 

 

 

 

 

 

 

Symptom

Possible Cause

Corrective Action

 

 

 

 

 

 

Blown fuse or open circuit breaker

Replace fuse or reset circuit breaker and check amps

 

 

 

 

 

Blower fails to

Broken fan belt

Replace

 

operate

Defective motor or capacitor

Replace

 

 

 

 

 

 

 

 

Motor starter overloaded

Reset starter and check amps

 

 

 

 

 

 

Airflow too high

Check airflow and adjust drives if needed

 

 

 

 

 

 

Static pressures are higher or lower

If higher, ductwork should be improved

 

 

than design

If lower, fan RPMs should be lower

 

Motor overamps

Blower rotation is incorrect

Check rotation and correct

 

 

 

 

Motor voltage incorrect

Check motor nameplate and supplied voltage

 

 

 

 

 

 

 

 

Motor horsepower too low

See specifications and catalog for fan curves to determine

 

 

if horsepower is sufficient

 

 

 

 

 

 

 

 

 

Shorted windings in motor

Replace motor

 

 

 

 

 

 

Mixing box damper not fully open

Adjust damper linkage or replace damper motor

 

 

 

 

 

 

System static pressure too high

Improve ductwork to eliminate losses using good duct

 

 

practices

 

 

 

 

 

 

 

 

 

Blower speed too low

Check for correct drives and RPMs with catalog data

 

 

 

 

 

 

Mixing box dampers closed

Open and adjust

 

 

 

 

 

 

Dirty or clogged filters

Clean or replace

 

 

 

 

 

Insufficient airflow

Leaks in ductwork

Repair

 

 

Elbows, or other obstructions may

Correct or improve ductwork

 

 

restrict fan outlet

 

 

 

 

 

 

 

 

 

Belt slippage

Adjust belt tension

 

 

 

 

 

 

Unit running backwards

Correct as shown in System Start-Up section, Step #2,

 

 

page 10

 

 

 

 

 

Excessive dirt buildup on wheels

Clean wheel

 

 

 

 

 

 

Blower fan speed too high

Check for correct fan RPM

 

 

 

 

 

Too much airflow

Filter(s) not in place

Install filters

 

 

 

 

Insufficient static pressure

Induce static pressure into system ductwork

 

 

 

 

(airflow resistance)

 

 

 

 

 

 

 

 

 

Wheel improperly aligned and rubbing on

Center wheel

 

 

housing

 

 

 

Loose wheel on shaft

Tighten wheel setscrew

 

 

 

 

 

 

Loose motor or blower sheave

Tighten sheave setscrew

 

 

 

 

 

 

Belts too loose

Adjust belt tension after 24 hours of operation

 

 

 

 

 

 

Belts too tight

Loosen to maintain 3/8 inch deflection per ft. of span

 

 

between sheaves

 

 

 

 

 

 

 

 

 

Worn belt

Replace

 

Excessive noise or

 

 

 

Motor base or blower loose

Tighten mountings bolts

 

vibration

 

 

 

 

Worn bearings

Replace

 

 

 

 

 

 

 

 

Bearing and drive alignment

Realign

 

 

 

 

 

 

Motor out of balance

Replace

 

 

 

 

 

 

Unbalanced wheel caused by excessive

Replace or rebalance

 

 

dirt and grease buildup

 

 

 

 

 

 

 

 

 

Sheaves eccentric or out-of-balance

Replace or rebalance

 

 

 

 

 

 

Accumulation of material on wheel

Clean wheel and housing

 

 

 

 

 

 

Foreign objects in wheel or housing

Remove objects. Check for damage or unbalance.

 

 

 

 

 

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Model MSCF Modular Small Cabinet Fan 11

Page 11
Image 11
Greenheck Fan MSCF-BI, MSCF-FC manual Troubleshooting, Symptom Possible Cause Corrective Action