Air Purging and Evacuation

Air Purging and Evacuation

Air and moisture remaining in the refrigerant system have undesirable effects as indicated below.

1.Pressure in the system rises.

2.Operating current rises.

3.Cooling(or heating) efficiency drops.

4.Moisture in the refrigerant circuit may freeze and block capillary tubing.

5.Water may lead to corrosion of parts in the refrigeration system.

Therefore, the indoor/outdoor unit and connecting tube must be checked for leak tight, and vacuumed to remove incondensi- ble gas and moisture in the system.

Checkingmethod

Preparation

Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Remove the ser- vice valve caps from both the gas and the liquid side on the out- door unit. Check that both the liquid and the gas side service valves on the outdoor unit are kept closed at this stage.

Leakage test

1.Do a leakage test of all joints of the tubing(both indoor and outdoor) and both gas and liquid side service valves. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.

2.After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.

• Connect the manifold valve(with pressure gauges) and dry nitro-

 

 

 

 

gen gas cylinder to this service port with charge hoses.

 

 

 

 

CAUTION: Be sure to use a manifold

 

 

Indoor unit

 

valve for leak testing.

 

 

 

 

 

 

 

The high side manifold valve must always

 

 

 

 

be kept closed.

Outdoor unit

 

 

 

• Pressurize the system to no more than 150 P.S.I.G. with dry

 

 

 

 

nitrogen gas and close the cylinder valve when the gauge

 

 

 

 

reading reached 150 P.S.I.G. Next, test for leaks with liquid

 

 

 

 

soap.

 

 

 

 

CAUTION: To avoid nitrogen entering the

 

 

 

 

refrigerant system in a liquid state, the top

Manifold valve

 

of the cylinder must be higher than its bottom

 

Pressure

 

 

 

when you pressurize the system. Usually, the

Lo

Hi

 

gauge

 

 

 

cylinder is used in a vertical standing position.

 

 

 

 

 

 

 

Charge hose

 

NOTICE : Leakage test shoud be done for each indoor

 

 

 

 

unit connection set, separately.

 

 

 

 

 

 

 

Nitrogen gas

 

 

 

 

cylinder(in vertical

 

 

 

 

standing position)

 

 

 

 

Service Manual

31

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Image 31
Heat Controller DMH24DB-1, DMC24DB-1 manual Air Purging and Evacuation, Checking method

DMC24DB-1, DMH24DB-1 specifications

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