DISPLACEMENT PUMP

Reassembly Procedure

1.Stack the backup washer (219*), U±cup seal (205*) lips down, and female gland (220*), alternate the polyethylene and leather v±packings (217*, 218*) lips up, and stack the male gland (213*) one at a time onto the piston valve (224). See Fig 15.

2.Tighten the packing retaining nut (214) onto the piston valve (224) and torque to 3±4 in±lb (0.34 ± 0.35 N.m). See Fig 13.

NOTE: NOTE THE ALIGNMENT of the piston (224) to the nut (214). Maintain this alignment through- out Steps 2, 3 and 4.

 

 

203*

214

APPLY ONE DROP

TORQUE NUT TO

OF SEALANT TO

THESE THREADS

 

3±4 IN-LB

(0.34±0.35 N.M)

 

 

 

NOTE AND MAINTAIN

 

 

THIS ALIGNMENT

 

 

THROUGHOUT STEPS

 

 

3,4, AND 5

Fig 13

 

224

 

8.Assemble the intake valve. Use a new gasket (206*). Screw the valve into the cylinder and tighten to 80 ft± lb (107 N.m). See Fig 15.

9.Screw down the cylinder locknut (112) until it is finger tight at the bottom of the external cylinder threads. See Fig 15.

10.Install the displacement pump on the sprayer. See page 16.

223

201

221

112

*212

218*

Lips must face down

*209

 

Lips must

211*

face down

3.Apply 1 drop only of sealant, supplied with the repair kit, to the piston valve threads. Place the small ball (203*) on the valve. See Fig 13. Hand tighten the valve into the rod (223) just until the nut contacts the rod. Place the flats of the displacement rod in a vise.

216

203*

APPLY 1 DROP OF ADHESIVE (in repair kit)

TO THESE

THREADS

223

214

213*

214

*208

TORQUE NUT AGAINST ROD

Lips must face up

TO 19 FT-LB (25 N.M)

 

217*

Lips must face up

DO NOT ALLOW THIS NUT TO

MOVE RELATIVE TO THE

PISTON (224) WHEN

INSTALLING PISTON ONTO ROD

Fig 14

4.Torque the nut (214) against the rod (223) to 19 ft±lb (25 N.m). Use two wrenches to maintain the align- ment as mentioned in the NOTE. See Fig 14.

5.Stack the male gland (211*), alternate the polyethyl- ene and leather v±packings (218*, 209*) lips down and stack the female gland (212*) one at a time into the top of the cylinder. See Fig 15.

6.Loosely install the packing nut (221) and plug (201).

7.Insert the oiled piston rod (223) into the bottom of the cylinder.

*205

Lips of seal must face down

224

*207

215

*204

*206

Fig 15

220*

219*

222

TORQUE TO 80 ft±lb

(107 N.m)

307-735 17

Page 17
Image 17
Hitachi EM 490 dimensions Reassembly Procedure