SECTION 3 − INSTALLATION

3-1. Specifications For Spool Gun 3035-20

 

Approximate

Cooling

Maximum Spool

Weld Circuit

Overall

 

Wire Diameter Range

Wire Feed

Weight

Method

Size

Rating

Dimensions

 

Range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.030 Thru .035 in.

 

 

 

 

Length:

 

(0.8 Thru 0.9 mm)

 

 

 

100 Volts, 150

 

 

 

 

11-1/2 in. (291 mm)

 

Aluminum Wire

115 To 715 ipm

 

 

Amperes, 60%

 

 

4 in. (102 mm)

Width:

9.1 lb (4.1 kg)

 

(4.1 To 20.4

Air Cooled

Duty Cycle

 

Diameter

2-1/4 in. (57 mm)

Gun With Cable

.023 Thru 035 in.

mpm)

 

Using Argon

 

 

Height:

 

(0.6 Thru 0.9 mm)

 

 

 

Shielding Gas

 

 

 

 

8 in. (203 mm)

 

Hard Or Cored Wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3-2. Specifications For Spool Gun 3545-20

 

Approximate

Cooling

Maximum Spool

Weld Circuit

Overall

 

Wire Diameter Range

Wire Feed

Weight

Method

Size

Rating

Dimensions

 

Range

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.030 Thru .047 in.

 

 

 

 

Length:

 

(0.8 Thru 1.2 mm)

 

 

 

100 Volts, 200

 

 

 

 

11-1/2 in. (291 mm)

 

Aluminum Wire

200 To 1200 ipm

 

 

Amperes, 60%

 

 

4 in. (102 mm)

Width:

10 lb (4.5 kg)

 

(5.1 To 30.5

Air Cooled

Duty Cycle

 

Diameter

2-1/4 in. (57 mm)

Gun With Cable

.030 Thru .047 in.

mpm)

 

Using Argon

 

 

Height:

 

(0.8 Thru 1.2 mm)

 

 

 

Shielding Gas

 

 

 

 

8 in. (203 mm)

 

Hard Or Cored Wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Attention: Installing a spool gun on the IronMan 210 or IronMan 250 requires installing a Spool Gun Conversion kit consisting of a toggle switch assembly and gas diverter valve (see Section 3-3).

Installing a spool gun on the IronMan 250 (Eff w/Serial No. LA135884) requires this kit consisting of a toggle switch assembly and gas diverter valve.

Installing a spool gun on the IronMan 250 prior to Serial No. LA135884 requires ordering an SGA 100 control.

The SGA 100 or 100C spool gun adapter control is needed for installation on other MIG or engine driven welding power sources.

3-3. Components Supplied With Spool Gun Conversion Kit

Gas Diverter Valve

Spool Gun Toggle Switch Assembly

 

Ref. 801 890-A / Ref. 801 890-A

OM-226 857 Page 11

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Hobart Welding Products 3545-20, 3035-20 Specifications For Spool Gun, Components Supplied With Spool Gun Conversion Kit