Operating the Welding Generator | Hobart Welding Products 3225D

SECTION 5 – OPERATING THE WELDING GENERATOR

5-1. Controls (See Section 5-2)

1

2

3

13

4

12

11

10

9

8

7

6

5

15

14

Ref. ST-188 448 / ST-800 162-A / ST-800 159-D

OM-480 Page 18

Image 22

Hobart Welding Products 3225D manual Operating the Welding Generator, Controls See Section

Contents

Processes Description From Hobart to You Table of Contents Page Electric Shock can kill Symbol UsageArc Welding Hazards ARC Rays can burn eyes and skin Engine Hazards Engine Exhaust Gases can kill Battery Explosion can BlindMoving Parts can cause injury Engine Heat can cause fire Radiation can cause interference Principal Safety StandardsEMF Information ARC Welding can cause interference UN Choc É Lectrique peut tuer Signification des symbolesConsignes DE SÉ Curité Lire Avant Utilisation LES Fumé ES ET LES GAZ peuvent ê tre dangereux DES PIÈ CES Chaudes peuvent provoquer des brû lures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux LE Bruit peut affecter l’ouïe LA Chaleur DU Moteur peut pro- voquer un incendie DES Organes Mobiles peuvent provoquer des blessures’EXPLOSION DE LA Batterie peut LA Chute DE L’APPAREIL peut blesser LE Soudage À L’ARC risque de provoquer des interfé rences Principales normes de sé curitéInformation sur les champs é lectromagné tiques Consignes relatives aux stimulateurs cardiaques Symbols And Definitions Definitions Weld, Power, And Engine Specifications SpecificationsDimensions, Weights, And Operating Angles Fuel Consumption Curve shows typical fuel use under weld or power loadsExceeding duty cycle can damage unit and void warranty Duty Cycle And Overheating AC Auxiliary Power Volt-Ampere Curves Optional AC Power Plant Curves Installing Welding Generator InstallationConnecting The Battery Stop engine and let cool Installing Muffler PipeEngine Prestart Checks Fuel Connecting To Weld Output Terminals Installing Ether Cylinder Optional Ether Starting AidPut cap on fitting when cylinder is removed 100 ft 30 m Or Less Selecting Weld Cable Sizes10 100% Duty Cycle Operating the Welding Generator Controls See Section Description Of Front Panel Controls See Section Remote A/V Control Volt Duplex And Optional Gfci Receptacles Operating Auxiliary EquipmentX 15 a + 120 V x 10 a = 3.0 kVA/kW Circuit Breakers CB1 And CB2 Volt Duplex Receptacle Optional240 V 15 a AC Receptacle RC1 X 10 a + 120 V x 5 a = 3.0 kVA/kW Connecting Optional Auxiliary Power Plant 240 Volt Twistlock Receptacle Optional Maintenance and Troubleshooting Maintenance Label Stop engine Servicing Air CleanerTo Clean air filter Hose To change oil and filter Servicing Fuel And Lubrication SystemsTo replace primary fuel filter Standard Models Adjusting Engine SpeedModels With Automatic Idle Optional Overload Protection Servicing Optional Ether Starting Aid Full Empty Troubleshooting Inspecting And Cleaning Optional Spark ArrestorWelding Engine Auxiliary PowerCheck connections to auxiliary power plant see Section Maximum see Section Electrical Diagram Circuit Diagram For Welding Generator RUN-IN Procedure Wetstacking Bank/grid Run-In Procedure Using Load BankStop engine Do not touch hot exhaust From flammables Run-In Procedure Using Resistance Grid Selecting Equipment Auxiliary Power GuidelinesGrounding Generator To Truck Or Trailer Frame Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Amperes x Volts = Watts Industrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Single-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x Safety practices Power Company ServiceObtain and install correct switch 120 Single-Phase Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes OM-480 116 Parts List125 124 123 122 71Includes 119 121 120 117 114 106 112 113 111Fig 109 108 110 107 105 102 100 103 104 126 65Fig Dia Part Description Mkgs Quantity 128 Panel, Front w/Components -1 Item 111 Panel, Front w/Components -1 Item 111 Cont’d Generator Generator -1 Item 114 IncludesPage Page Service Support Hobart Welding Products Contact your Distributor forCall