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Hobart Welding Products
CHAMP 2060
5-2. Controls (Honda-Powered Units) (See Section 5-3)
1
23
60
60
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60 pages, 1.89 Mb
OM-499 Page 19
5-2.
Controls (Honda-Powered Units) (See Section 5-3)
802 094-A / 802 095 / 495 187
Recoil-Start
Electric-Start
60 Hz
50 Hz
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3
6
2
1
4
5
7
Contents
Main
CHAMP 2060
From Hobart to You
TABLE OF CONTENTS
Page
SECTION 1 SAFETY PRECAUTIONS READ BEFORE USING
1-2. Arc Welding Hazards
ELECTRIC SHOCK can kill.
SIGNIFICANT DC VOLTAGE exists in inverters after stopping engine.
FUMES AND GASES can be hazardous.
1-3. Engine Hazards
BATTERY EXPLOSION can BLIND.
FUEL can cause fire or explosion.
MOVING PARTS can cause injury.
STEAM AND HOT COOLANT can burn.
1-4. Compressed Air Hazards
cause serious injury or death.
COMPRESSED AIR can cause injury
TRAPPED AIR PRESSURE AND WHIPPING
HOSES can cause injury.
1-6. Principal Safety Standards
1-7. EMF Information
OM-499 Page 5
SECTION 1 CONSIGNES DE SCURIT LIRE AVANT UTILISATION
Avertissement: Protgez vous et les autres des blessures lisez et suivez ces prcautions.
1-1. Signification des symboles
Identifie un message de scurit particulier.
1-2. Dangers relatifs au soudage larc
1-3. Engine Hazards
LES ACCUMULATIONS DE GAZ ris- quent de provoquer des blessures ou mme la mort.
LACIDE DE LA BATTERIE peut pro- voquer des brlures dans les YEUX et sur la PEAU.
OM-499 Page 7
LEXPLOSION DE LA BATTERIE peut RENDRE AVEUGLE.
1-4. Dangers lis lair comprim
RESPIRER LAIR COMPRIM peut pro
voquer des blessures graves ou cause
la mort.
LAIR COMPRIM peut provoque
1-6. Principales normes de scurit
1-7. Information sur les champs lectromagntiques
SECTION 2 DEFINITIONS
2-1. Symbol Definitions
h
s
SECTION 3 SPECIFICATIONS
3-1. Weld, Power, And Engine Specifications
3-2. Dimensions, Weights, And Operating Angles
3-3. Fuel Consumption (Kohler-Powered Units)
Page
OM-499 Page 12
3-6. Generator Power Curves
The generator power curves show the ac power available in amperes at the receptacles.
B. 50 Hz Model
A. 60 Hz Model
3-7. Volt-Ampere Curves
A. 60 Hz Model
MID MAX
MIN
B. 50 Hz Model
SECTION 4 INSTALLATION
4-1. Installing Welding Generator
4-2. Grounding Generator To Truck Or Trailer Frame
4-3. Grounding Generator When Supplying Building Systems
4
-4. Engine Prestart Checks (Kohler-Powered Units)
4
-5. Engine Prestart Checks (Honda-Powered Units)
+
4-6. Connecting The Battery (Electric-Start Models Only)
4-7. Connecting To Weld Output Terminals
4-8. Selecting Weld Cable Sizes*
SECTION 5 OPERATING THE WELDING GENERATOR
5-1. Controls (Kohler-Powered Units)
5-2. Controls (Honda-Powered Units) (See Section 5-3)
5-3. Description Of Controls (Honda-Powered Units) (See Section 5-2)
Notes
SECTION 6 OPERATING AUXILIARY EQUIPMENT
6-1. Generator Power Panel 495 218 (USA)
6-2. Optional Generator Power Panels
OM-499 Page 23
6-3. Generator Power Panel Ratings
Unless otherwise stated, the rating of duplex outlets is the combined load of all receptacles.
Total power from generator NOT to exceed 5500 Watts (60 Hz) or 5000 Watts (50 Hz)
It exceeds 5500W.
6-4. Wiring Instructions For Optional 120/240 Volt Twistlock Plug (NEMA L14-30P)
SECTION 7 MAINTENANCE
200 h
50 h
7-1. Maintenance Label
ENGINE MAINTENANCE
7-2. Routine Maintenance
8 h 20 h
50 h
100 h
200 h
7-3. Overload Protection (Honda-Powered Units)
7-4. Adjusting Engine Speed (Kohler-Powered Units)
7-5. Adjusting Engine Speed (Honda-Powered Units)
SECTION 8 TROUBLESHOOTING
8-1. Troubleshooting
A. Welding
B. Generator Power
C. Engine
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SECTION 10 GENERATOR POWER GUIDELINES
1
10-1. Selecting Equipment
0-2. Grounding Generator To Truck Or Trailer Frame
10-3. Grounding When Supplying Building Systems
10-4. How Much Power Does Equipment Require?
10-5. Approximate Power Requirements For Industrial Motors
10-6. Approximate Power Requirements For Farm/Home Equipment
10-7. Approximate Power Requirements For Contractor Equipment
10-8. Power Required To Start Motor
10-9. How Much Power Can Generator Supply?
10-10.Typical Connections To Supply Standby Power
Notes
Work like a Pro!
Pros weld and cut safely. Read the safety rules at the beginning of this manual.
10-11.Selecting Extension Cord (Use Shortest Cord Possible)
SECTION 11 STICK WELDING (SMAW) GUIDELINES
11-1. Stick Welding Procedure
OM-499 Page 43
11-2. Electrode and Amperage Selection Chart
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3
11-3. Striking an Arc Scratch Start Technique
1 2 3
11-5. Positioning Electrode Holder
11-6. Poor Weld Bead Characteristics
11-7. Good Weld Bead Characteristics
11-8. Conditions That Affect Weld Bead Shape
11-9. Electrode Movement During Welding
11-10.Butt Joints
11-11.Lap Joint
11-12.Tee Joint
11-13.Weld Test
11-14.Troubleshooting Porosity
11-15.Troubleshooting Excessive Spatter
11-16.Troubleshooting Incomplete Fusion
11-17.Troubleshooting Lack Of Penetration
11-18.Troubleshooting Excessive Penetration
11-19.Troubleshooting Burn-Through
11-20.Troubleshooting Waviness Of Bead
11-21.Troubleshooting Distortion
SECTION 12 PARTS LIST
Figure 12-1. Main Assembly
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Warranty Questions?
Call 1-877-HOBART1 for your local Hobart distributor.
Effective January 1, 2002
Please complete and retain with your personal records.
Resources Available
Always provide Model Name and Serial/Style Number.
Owners Record