Electrical Diagrams | Hobart Welding Products CHAMP 2060 guide

SECTION 9 – ELECTRICAL DIAGRAMS

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Figure 9-1. Circuit Diagram For Welding Generator (1 Of 2)

OM-499 Page 30

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Hobart Welding Products CHAMP 2060 manual Electrical Diagrams, Circuit Diagram For Welding Generator 1

Contents

Processes OM-499Description From Hobart to You Table of Contents Page Electric Shock can kill Marks a special safety messageArc Welding Hazards Fumes and Gases can be hazardous Engine Hazards Compressed Air Hazards Principal Safety Standards EMF Information UN Choc Électrique peut tuer Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation LES Fumées ET LES GAZ peuvent être dangereux DES Pièces Chaudes peuvent LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux Provoquer des brûlures graves LA Chaleur DU Moteur peut pro- voquer un incendie ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures ’AIR Comprimé peut provoque r des blessures Principales normes de sécurité Information sur les champs électromagnétiques Weld, Power, And Engine Specifications SpecificationsSymbol Definitions Welding Weld Output Rated Maximum Generator Power Do not move or operate unit where it Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Be damaged or unit could tip Duty Cycle Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Continuous Welding Generator Power Curves Hz Model Volt-Ampere Curves MAX MID MIN Installing Welding Generator InstallationGrounding Generator To Truck Or Trailer Frame Fuel Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units Oil Connecting The Battery Electric-Start Models Only Engine Prestart Checks Honda-Powered UnitsConnect negative cable last 45 m 60 m 70 m 90 m 105 m 120 m Connecting To Weld Output TerminalsSelecting Weld Cable Sizes Stop engine before Operating the Welding Generator Controls Kohler-Powered Units50 Hz 60 Hz Recoil-Start 2Electric-Start Controls Honda-Powered Units See Section60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section Operating Auxiliary Equipment Generator Power Panel 495 218 USA120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Canada-CSA South Africa South America Optional Generator Power PanelsGenerator Power Panel 495 Australia Europe Asia Generator Power Panel Ratings It exceeds 5500W Maintenance Maintenance Label 50 h Routine Maintenance20 h 100 h Weld/Power Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Idle Speed Adjustment Pilot Screw Throttle Stop Screw Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Stop engine. Close fuel valve Generator Power TroubleshootingTroubleshooting Welding Engine Check battery voltage electric-start models onlyViscosity oil for operating temperature Circuit board PC1 Electrical Diagrams Circuit Diagram For Welding Generator 1 Circuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Generator Power Guidelines Selecting Equipment Earth ground if supplying Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Volts 115 Amps Resistive Load Industrial Motors Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Single-Phase Induction Motor Starting Requirements Power Required To Start MotorHow Much Power Can Generator Supply? KVA/HP x HP x Typical Connections To Supply Standby Power Work like a Pro Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes Weld current starts when electrode touches work- piece Stick Welding ProcedureStick Welding Smaw Guidelines Striking an Arc Scratch Start Technique Electrode and Amperage Selection ChartStriking an Arc Tapping Technique Positioning Electrode Holder Poor Weld Bead CharacteristicsGood Weld Bead Characteristics 10-30 9090 End View of Work Angle Conditions That Affect Weld Bead Shape Electrode Movement During Welding Tee Joint Butt JointsLap Joint 16 in 1.6 mm Tack Welds Weld Test Troubleshooting PorosityTroubleshooting Excessive Spatter Possible Causes Corrective Actions Troubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Excessive Penetration Troubleshooting Waviness Of Bead Troubleshooting Burn-ThroughTroubleshooting Distortion Parts List Main Assembly Dia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Service Support Contact your Distributor for Hobart Welding Products