Hobart Welding Products CHAMP 2060 manual

197 857-E

Figure 9-2. Circuit Diagram For Welding Generator (2 Of 2)

OM-499 Page 31

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Hobart Welding Products CHAMP 2060 manual Circuit Diagram For Welding Generator 2

Contents

Description OM-499Processes From Hobart to You Table of Contents Page Fumes and Gases can be hazardous Marks a special safety messageArc Welding Hazards Electric Shock can kill Engine Hazards Compressed Air Hazards EMF Information Principal Safety Standards LES Fumées ET LES GAZ peuvent être dangereux Signification des symbolesConsignes DE Sécurité Lire Avant Utilisation UN Choc Électrique peut tuer Provoquer des brûlures graves LE Soudage peut provoquer un in- cendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent ’AIR Comprimé peut provoque r des blessures ’EXPLOSION DE LA Batterie peutDES Organes Mobiles peuvent provoquer des blessures LA Chaleur DU Moteur peut pro- voquer un incendie Information sur les champs électromagnétiques Principales normes de sécurité Welding Weld Output Rated Maximum Generator Power SpecificationsSymbol Definitions Weld, Power, And Engine Specifications Be damaged or unit could tip Dimensions, Weights, And Operating AnglesFuel Consumption Kohler-Powered Units Do not move or operate unit where it Continuous Welding Fuel Consumption Honda-Powered UnitsExceeding duty cycle can damage unit and void warranty Duty Cycle Hz Model Generator Power Curves MAX MID MIN Volt-Ampere Curves Grounding Generator To Truck Or Trailer Frame InstallationInstalling Welding Generator Oil Grounding Generator When Supplying Building SystemsEngine Prestart Checks Kohler-Powered Units Fuel Connect negative cable last Engine Prestart Checks Honda-Powered UnitsConnecting The Battery Electric-Start Models Only Stop engine before Connecting To Weld Output TerminalsSelecting Weld Cable Sizes 45 m 60 m 70 m 90 m 105 m 120 m 50 Hz 60 Hz Controls Kohler-Powered UnitsOperating the Welding Generator 60 Hz 50 Hz Controls Honda-Powered Units See SectionRecoil-Start 2Electric-Start Description Of Controls Honda-Powered Units See Section 120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Generator Power Panel 495 218 USAOperating Auxiliary Equipment Australia Europe Asia Optional Generator Power PanelsGenerator Power Panel 495 Canada-CSA South Africa South America It exceeds 5500W Generator Power Panel Ratings Maintenance Label Maintenance 100 h Routine Maintenance20 h 50 h Idle Speed Adjustment Overload Protection Honda-Powered UnitsAdjusting Engine Speed Kohler-Powered Units Weld/Power Speed Adjustment Stop engine. Close fuel valve Adjusting Engine Speed Honda-Powered UnitsThrottle Control Lever Adjustment Screw Pilot Screw Throttle Stop Screw Welding TroubleshootingTroubleshooting Generator Power Circuit board PC1 Check battery voltage electric-start models onlyViscosity oil for operating temperature Engine Circuit Diagram For Welding Generator 1 Electrical Diagrams Circuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Selecting Equipment Generator Power Guidelines Volts 115 Amps Resistive Load Grounding When Supplying Building SystemsHow Much Power Does Equipment Require? Earth ground if supplying Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Industrial MotorsApproximate Power Requirements For Farm/Home Equipment Industrial Motors Rating Starting Watts Running Watts Contractor Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment KVA/HP x HP x Power Required To Start MotorHow Much Power Can Generator Supply? Single-Phase Induction Motor Starting Requirements Work like a Pro Typical Connections To Supply Standby Power Current Load Watts Amperes Selecting Extension Cord Use Shortest Cord Possible Stick Welding Smaw Guidelines Stick Welding ProcedureWeld current starts when electrode touches work- piece Striking an Arc Tapping Technique Electrode and Amperage Selection ChartStriking an Arc Scratch Start Technique 10-30 9090 End View of Work Angle Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Positioning Electrode Holder Electrode Movement During Welding Conditions That Affect Weld Bead Shape 16 in 1.6 mm Tack Welds Butt JointsLap Joint Tee Joint Possible Causes Corrective Actions Troubleshooting PorosityTroubleshooting Excessive Spatter Weld Test Troubleshooting Excessive Penetration Troubleshooting Incomplete FusionTroubleshooting Lack Of Penetration Troubleshooting Distortion Troubleshooting Burn-ThroughTroubleshooting Waviness Of Bead Main Assembly Parts List Dia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Support Service Hobart Welding Products Contact your Distributor for