Hobart Welding Products CHAMP 2060 instruction

197 858-C

Figure 9-3. Wiring Diagram For Welding Generator

OM-499 Page 32

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Hobart Welding Products CHAMP 2060 manual Wiring Diagram For Welding Generator

Contents

OM-499 ProcessesDescription From Hobart to You Table of Contents Page Marks a special safety message Arc Welding HazardsElectric Shock can kill Fumes and Gases can be hazardous Engine Hazards Compressed Air Hazards Principal Safety Standards EMF Information Signification des symboles Consignes DE Sécurité Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un in- cendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent Provoquer des brûlures graves ’EXPLOSION DE LA Batterie peut DES Organes Mobiles peuvent provoquer des blessuresLA Chaleur DU Moteur peut pro- voquer un incendie ’AIR Comprimé peut provoque r des blessures Principales normes de sécurité Information sur les champs électromagnétiques Specifications Symbol DefinitionsWeld, Power, And Engine Specifications Welding Weld Output Rated Maximum Generator Power Dimensions, Weights, And Operating Angles Fuel Consumption Kohler-Powered UnitsDo not move or operate unit where it Be damaged or unit could tip Fuel Consumption Honda-Powered Units Exceeding duty cycle can damage unit and void warrantyDuty Cycle Continuous Welding Generator Power Curves Hz Model Volt-Ampere Curves MAX MID MIN Installation Installing Welding GeneratorGrounding Generator To Truck Or Trailer Frame Grounding Generator When Supplying Building Systems Engine Prestart Checks Kohler-Powered UnitsFuel Oil Engine Prestart Checks Honda-Powered Units Connecting The Battery Electric-Start Models OnlyConnect negative cable last Connecting To Weld Output Terminals Selecting Weld Cable Sizes45 m 60 m 70 m 90 m 105 m 120 m Stop engine before Controls Kohler-Powered Units Operating the Welding Generator50 Hz 60 Hz Controls Honda-Powered Units See Section Recoil-Start 2Electric-Start60 Hz 50 Hz Description Of Controls Honda-Powered Units See Section Generator Power Panel 495 218 USA Operating Auxiliary Equipment120 V x 10 a + 240 V x 9 a = 3.5 kVA/ KW OM-499 Optional Generator Power Panels Generator Power Panel 495Canada-CSA South Africa South America Australia Europe Asia Generator Power Panel Ratings It exceeds 5500W Maintenance Maintenance Label Routine Maintenance 20 h50 h 100 h Overload Protection Honda-Powered Units Adjusting Engine Speed Kohler-Powered UnitsWeld/Power Speed Adjustment Idle Speed Adjustment Adjusting Engine Speed Honda-Powered Units Throttle Control Lever Adjustment ScrewPilot Screw Throttle Stop Screw Stop engine. Close fuel valve Troubleshooting TroubleshootingGenerator Power Welding Check battery voltage electric-start models only Viscosity oil for operating temperatureEngine Circuit board PC1 Electrical Diagrams Circuit Diagram For Welding Generator 1 Circuit Diagram For Welding Generator 2 Wiring Diagram For Welding Generator Wiring Diagram For Auxiliary Power Panels 1 Wiring Diagram For Auxiliary Power Panels 2 Generator Power Guidelines Selecting Equipment Grounding When Supplying Building Systems How Much Power Does Equipment Require?Earth ground if supplying Volts 115 Amps Resistive Load Approximate Power Requirements For Industrial Motors Approximate Power Requirements For Farm/Home EquipmentIndustrial Motors Rating Starting Watts Running Watts Farm/Home Equipment Rating Starting Watts Running Watts Approximate Power Requirements For Contractor Equipment Contractor Rating Starting Watts Running Watts Power Required To Start Motor How Much Power Can Generator Supply?Single-Phase Induction Motor Starting Requirements KVA/HP x HP x Typical Connections To Supply Standby Power Work like a Pro Selecting Extension Cord Use Shortest Cord Possible Current Load Watts Amperes Stick Welding Procedure Weld current starts when electrode touches work- pieceStick Welding Smaw Guidelines Electrode and Amperage Selection Chart Striking an Arc Scratch Start TechniqueStriking an Arc Tapping Technique Poor Weld Bead Characteristics Good Weld Bead CharacteristicsPositioning Electrode Holder 10-30 9090 End View of Work Angle Conditions That Affect Weld Bead Shape Electrode Movement During Welding Butt Joints Lap JointTee Joint 16 in 1.6 mm Tack Welds Troubleshooting Porosity Troubleshooting Excessive SpatterWeld Test Possible Causes Corrective Actions Troubleshooting Incomplete Fusion Troubleshooting Lack Of PenetrationTroubleshooting Excessive Penetration Troubleshooting Burn-Through Troubleshooting Waviness Of BeadTroubleshooting Distortion Parts List Main Assembly Dia Part Dia Part Mkgs Description Quantity Generator Power Panels Item Dia Part Mkgs Description Quantity Service Support Contact your Distributor for Hobart Welding Products