5-7. Routine Maintenance

 

Y Turn Off welding power source before maintaining.

 

 

Each Spool Of Wire

 

 

 

Blow Out

 

Clean

 

 

Nozzle

 

Gun

 

And Check

 

Casing

 

Contact Tip

 

3 Months

 

 

Replace

 

 

 

Cracked

Control

Gas

 

Parts

 

Cord

Hose

Gun Cable

 

 

 

 

5-8. Troubleshooting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trouble

 

 

Remedy

 

 

 

 

 

 

 

 

 

Wire does not feed; wire is not ener-

 

Check contact tip. Check for kinks in gun cable.

 

gized; wire feeds unevenly.

 

 

 

 

Check contact tip. Check for kinks in gun cable. Blow out gun liner (see Section 5-2).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for secure gun trigger lead connections at PC1 (see Section 3-3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check, and if necessary, replace gun trigger switch (see Section 5-5).

 

 

 

 

 

 

 

 

 

Weld porosity.

 

Remove weld spatter buildup in nozzle.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Make sure inner head tube is tight in cable connector.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check shielding gas flow/supply.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace liner O-ring (see Section 5-4).

 

 

 

 

 

 

 

 

 

Wire feeding stops or does not feed

 

Straighten gun cable and/or replace damaged parts (see Section 5-2 or 5-3).

 

properly during welding.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjust drive roll pressure (see Section 3-4).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Change to proper drive roll groove (see welding power source manual).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Readjust hub tension (see weld power source manual).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean or replace liner if dirty or plugged (see Section 5-2 or 5-3).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace drive roll or pressure bearing if worn or slipping (see welding power source manual).

 

 

 

 

 

 

 

 

OM-948 Page 14

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Hobart Welding Products OM-948 manual Routine Maintenance, Each Spool Of Wire, Months, Troubleshooting