Pinion Housing/Rotor/Shaft/Clutch/Pulley

PinionHousing/Rotor/Shaft/Clutch/Pulley

Removal

1.If pinion housing (29) is not removed from clutch housing (19), do 2. through 5. Otherwise, do 2 and then start at 6.

WARNING

Read Skin Injection Hazard, page 3; Burn Hazard, page 4

2.Do Pressure Relief Procedure, page 5.

3.FIG. 4. Disconnect clutch cable connectors.

a.Remove two screws (71) and swing down cover (130a).

b.Remove strain relief (171).

c.Disconnect clutch cable connectors (X).

ti6293a

X

Bottom View

CLUTCH (-)

CLUTCH (+)

FIG. 4

4.FIG. 5. Remove four screws (36), lock washers (37) and pinion housing (29).

36

37

29

36

37

ti5742a

FIG. 5

5.FIG. 6. Place pinion housing (29) on bench with rotor side up.

6.Remove four screws (28) and lock washers (24). Install two screws in threaded holes (E) in rotor. Alternately tighten screws until rotor comes off.

28

24

E E

ti5987b

ti5743a

FIG. 6

7.FIG. 7. Remove retaining ring (29e).

8.Turn pinion housing over and tap pinion shaft (29d) out with plastic mallet.

29e

29d

ti5482a

FIG. 7

9.FIG. 9. Remove belt guide bracket (146), belt guard (148) and Vee belt (147).

10.Hold pulley (62) and remove four screws (23) and washers (24) from hub (26). Remove armature (25) and spacer (19f).

11.Engine Detail, page 18. Remove screw (20) and washer (61) from engine drive shaft. Remove pulley (62) and motor shaft sleeve (144). Remove pulley and key (18).

12.Fig. 9. Remove three screws (35) from beneath cart frame (1).

13.Lift off clutch housing (19e).

14.Remove retaining ring (19b). Pull drive shaft assembly (19c) out.

10

311046H

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HP GMAX 5900 manual PinionHousing/Rotor/Shaft/Clutch/Pulley, Removal