Hustler M-1

Maintenance Schedule

SERVICE AT

WEEKLY

 

ANNUALLY

OR 40

 

OR 100

INTERVALS INDICATED

 

HOURS

 

HOURS

 

 

 

 

 

Verify safety start interlock system

Prior to

each use

Visually inspect unit for loose

Prior to each use

hardware and/or damaged parts

 

 

 

Check oil level, engine (1)

Prior to each use or every 4 hours

 

 

Clean air intake screen (3)

Prior to each use or every 4 hours

Clean foam element (3)

Prior to each use

 

 

Check fuel level

Prior to each use

 

 

 

 

Blade - sharpen & securely

Prior to each use

fastened

 

 

 

Grass catcher/mulcher plug -

Prior to each use

securely in place

 

 

 

Clean engine and housing

 

Daily

 

 

 

 

Change engine oil & filter (1)(2)

X

 

 

Clean cylinder & head fins (a)

X

 

 

 

 

 

 

Clean engine exterior (a)

X

 

 

 

 

 

 

Replace air cleaner paper element

X

 

 

(3)

 

 

 

 

 

Clean & regap spark plug (a)

 

 

X

 

 

 

 

Check fuel line (4)

 

 

X

 

 

 

 

Change fuel filter

 

 

X

Replace spark plug

 

 

X

 

 

 

 

Throttle cable - adjust

 

 

X

 

 

 

 

Drive clutch cable - adjust

 

 

X

Blade cable - adjust

 

 

X

 

 

 

 

Gearshift cable - adjust

 

 

X

 

 

 

 

NOTES:

1.Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more often under dusty or dirty conditions and during hot weather periods.

2.Change engine oil filter per the engine manufacturer’s recommendations. Refer to Engine Owner’s Manual for recommendations and other maintenance items.

3.Service more often under dusty or dirty conditions.

4.Check fuel line hose for any cracks or leaks

REFERENCES:

a—Refer to Engine Owner’s Manual

NOTE: After completing maintenance cycle (100 hours), repeat cycle.

TROUBLESHOOTING

The majority of operating problems that occur with a system can be traced to improper adjustments or delayed service. A consistently applied preventative maintenance program, as outlined in the maintenance section of this manual, will prevent many problems. The following chart is designed to help you locate a problem by suggesting probable causes and the recommended solutions.

SYMPTOMS

PROBABLE CAUSES

SUGGESTED

REMEDIES

 

 

 

 

 

 

 

 

 

No fuel or line plugged

Fill tank or replace line

 

 

 

 

Engine oil low

Add engine oil

 

 

 

 

Throttle lever is set to

Set throttle lever to

 

“CHOKE” or “RUN”

 

“STOP” position

Engine does not

position

 

start

 

 

Spark plug wire is

Reconnect spark plug

 

disconnected

wire

 

 

 

 

Excess gasoline is

 

 

inhaled into cylinder

 

 

 

 

 

Air cleaner is dirty

Clean or replace air filter

 

 

 

 

Air cleaner is dirty

Clean or replace air filter

 

 

 

 

Carburetor is clogged

Clean carburetor

 

 

 

 

Fuel tank cap is removed

Replace fuel cap

Engine is hard to

 

 

There is dirt in the fuel

Replace the fuel filter

start

filter

Engine power is

 

 

weak

Dirt, water or stale fuel in

Contact your Hustler

 

the fuel system

Dealer

 

Throttle wire is not

Adjust throttle wire

 

adjusted properly

 

 

 

 

 

 

Numerous

See engine manual

 

 

 

 

Spark plug gap is

See engine manual

 

incorrect

 

 

 

 

 

 

Restrictions in air cleaner

Service air cleaner

 

 

 

Engine overheating

Cooling fan is dirty

Clean the cooling fan

area

 

 

 

 

 

 

Engine oil low

Add engine oil

 

 

 

 

Recoil starter is clogged

Clean recoil starter

 

etc.

 

 

 

 

 

 

Blade loose

Torque blade bolts

 

 

 

Abnormal vibration

Unbalance blade

Balance blade and

torque blade bolts

 

 

 

 

Engine is loose

Tighten engine mount

 

bolts

 

 

 

 

 

5-6

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Hustler Turf M1 owner manual Troubleshooting, Hustler M-1 Maintenance Schedule

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