Troubleshooting Guide

Start Up Conditions

THERMAL EXPANSION

Water supply systems may, because of such events as high line pressure, lrequent cut-offs, the effects of water hammer among

others, have installed devices such as pressure reducing valves, check valves,back flow preventers, etc-.tocontrol these types of problems. When these devicesare not equipped with an internal by-pass, and no other measures are taken, the devicescause the water system to be dosed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan- sion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving point of the water heater's temperature-pressure reiief valve is reached, the

valve will reheve the excess pressure. The tcml_-amrc-preasure relief valve is not intended for the constant relief of thermal

_pansion. This is an unacceptable condition and must be cor- rected.

It is recommended that any devices instal!ed which could create a closed system have a by-pass and/or the system have an expan- sion tank to relieve the pressure built by thermal expansion.

Thermal expansion tanks are available from Sears stores and through the Sears Service Centers. Contact the local plumbing inspector, water supplier and/or the Sears Service Center for assistance in controlling these situations.

HOTCOLD WATERHEATERO)

COLDWATERPRESSURE

INLETFITTING REDUCING

YALVEVVlTH

BY-PA_

÷:,g 1

WA'_R

SHUTOFF

RECOMMENDED8q_g.LKnO_l

0mmCAL NOUN_)

 

WATERHEATBR

FLOOR,CEIUNG

 

COLD WATER

JOIS_,ETC.

 

INLET FII"nNG

 

HOT

COLD

STRAPPING

Thermal Expansion Tank Specifications

Model Tank Capacity I Dimensions in Inches Pipe Fitting

Number In Gallons Diameter Length On Tank

153.331020

2

8 inches

12_ inches

 

_" Male

153.331050

5

1l inches

14_inches I

_" Male

Expansion Tank

Sizing

Chart

 

 

 

 

Inlet*

Water Heater Capacity

(Gallons)

 

Water

 

 

 

 

 

Expansion

Pressure

30

40

50

66

82

 

Tank

40psi

2

2

2

5

5

Capacity

50psi

2

2

2

5

5

Needed

60psi

2

2

5

5

5

 

70psi

2

2

5

5

5

 

80psi

2

5

5

5

5

*Highest recorded inlet water pressure in a 24 hour period or regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air charge. If the inlet water pressure is higher than 40 psi, the expansion tank's air pressure must be adjusted to match that pressure, but must not be higher than 80 psi.

PRJESSURE INLET COLD

REDUCING WATER

VALVE WITH SHUTOFF

ALTERNATERECOMMENDED

IN_'DU.LAT_N

(HORIZONTAL M_NG)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal parts during periods of heat-up and cool-down do not represent h_rofuL or dangerous conditions.

Condensation causes sizzling and popping with the burner area

during heating and cooling periods and should be considered normal. See _Condensarion" section.

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Kenmore 153.337662, 153.33796, 153.337862 Troubleshooting Guide, Start Up Conditions, Thermal Expansion, Strange Sounds

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