Table of Contents
Section 1: Introduction . . . . . . . . . . . . . . . . . . . . . . 1 Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . 1 Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . 1 Getting Acquainted with your Gondo . . . . . . . . . 1 Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 2 Serial Number Plate . . . . . . . . . . . . . . . . . . . . . . . . 2
Section 2: Important Safety Information . . . . . . . . 3 Safety Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safe Operating Procedures . . . . . . . . . . . . . . . . . . 5 Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Section 3:
Vehicle Information . . . . . . . . . . . . . . . . . . . . . . 12 Dealer Service and Inspection List . . . . . . . . . . 12 Dealer Test Ride List . . . . . . . . . . . . . . . . . . . . 12 Dealer Delivery To Customer List . . . . . . . . . . . 13 Customer Acceptance List . . . . . . . . . . . . . . . . 13
Section 4: Operating Instructions | 14 |
Operator Responsibilities | 14 |
14 | |
General Operation | 14 |
Starting the Engine | 14 |
Dashboard Switches and Instruments | 14 |
Foot Operated Controls | 15 |
Hand Operated Controls | 16 |
Fuel Indicator | 16 |
Steering | 17 |
Driving Conditions | 17 |
Towing the Gondo | 18 |
Traveling Tips From the Trail Masters | 19 |
Section 5: Options and Accessories . . . . . . . . . . 21 Gondo Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Rear Cargo Box . . . . . . . . . . . . . . . . . . . . . . . . 21 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Gondo Accessories . . . . . . . . . . . . . . . . . . . . . . . 21
Section 6: Maintenance . . . . . . . . . . . . . . . . . . . . 22 General Maintenance . . . . . . . . . . . . . . . . . . . . . 22 Prepare Vehicle for Maintenance . . . . . . . . . . . . . 22 Torque Values . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Wheel Lug Nuts . . . . . . . . . . . . . . . . . . . . . . . . 22 Engine Torques . . . . . . . . . . . . . . . . . . . . . . . . . 23 All Other Torques . . . . . . . . . . . . . . . . . . . . . . . 23 Tire Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 23 Jacking the Vehicle . . . . . . . . . . . . . . . . . . . . . . . 23
© Copyright 2004 All rights Reserved
Shock Absorbers . . . . . . . . . . . . . . . . . . . . . . . . . 23
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . 23
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Jump Starting the Battery . . . . . . . . . . . . . . . . . . . 24
Prepare Vehicle to
Connecting Jumper Cables . . . . . . . . . . . . . . . . 25
Disconnecting Jumper Cables . . . . . . . . . . . . . . 25
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Filling the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . 26
Emptying the Fuel Tank . . . . . . . . . . . . . . . . . . . 26
Fuel Filter and Fuel Line Maintenance . . . . . . . 26
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . 26
General Information . . . . . . . . . . . . . . . . . . . . . . 26
High Altitude Carburetor Kit . . . . . . . . . . . . . . . . 27
Power Steering Belt . . . . . . . . . . . . . . . . . . . . . . . 27
Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air Filter Maintenance Schedule . . . . . . . . . . . . 28
Precleaner Foam Element . . . . . . . . . . . . . . . . . 28
Paper Element . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Spark Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Spark Arrester Maintenance Schedule . . . . . . . 29
Spark Arrester Maintenance Procedure . . . . . . 29
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . 29
Maintenance Schedule . . . . . . . . . . . . . . . . . . . 30
Section 7: Lubrication and Fluids . . . . . . . . . . . . 31
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Differential Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . 34
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Steering & Cargo Lift Cylinder Fluid . . . . . . . . . . . 35
Grease Type Lubrication . . . . . . . . . . . . . . . . . . . . 35
Driveline
Pillow Block Bearing . . . . . . . . . . . . . . . . . . . . . 36
Rotating Bearing Surfaces . . . . . . . . . . . . . . . . . 36
Section 8: Seasonal Storage . . . . . . . . . . . . . . . . . 37
Engine Preparation for Storage . . . . . . . . . . . . . 37
Vehicle Storage Preparation . . . . . . . . . . . . . . . 37
Vehicle Removal From Storage Preparation . . . 37
Section 9: Body Repair . . . . . . . . . . . . . . . . . . . . . 38
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Light Scuff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Scratch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Deep Gouge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Section 10: Specifications and Capacities . . . . . 40
Section 11: Troubleshooting . . . . . . . . . . . . . . . . . 41
Section 12: Appendix . . . . . . . . . . . . . . . . . . . . . . 45
Torque Values Chart . . . . . . . . . . . . . . . . . . . . . . . 45
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Land Pride Limited Warranty . . . . . . . . . . . . . . . . 47
Land Pride provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Land Pride assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Land Pride reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended for safe and proper assembly or disassembly of equipment. The illustrations are intended for ordering parts only.
Land Pride is a registered trademark.
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.
4400EX Heavy Duty Off Road Utility Vehicle | 6/30/05 |
