Lennox International Inc 506945-01 installation instructions Liquid Line Filter Drier Installation

Models: 506945-01 Merit Series Air Conditioner

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LIQUID LINE FILTER DRIER INSTALLATION

STEP 2 -- REFRIGERANT PIPING -- Flushing Existing Line Set and Indoor Coil

Flush the existing line set per the following instructions. For more information, refer to the Installation and Service Procedures manual available on DaveNet. CAUTION - DO NOT attempt to flush and re-use existing line sets or indoor coil when the system contains contaminants (i.e., compressor burn out).

NOTE - When installing refrigerant lines longer than 50 feet, refer to the Refrigerant Piping Design and Fabrication Guidelines manual available on DaveNet (Corp. 9351-L9), or contact the Technical Support Department Product Application group for assistance.

IMPORTANT !

If this unit is being matched with an approved line set or indoor unit coil that was previously charged with mineral oil, or if it is being matched with a coil which was manufactured before January of 1999, the coil and line set must be flushed prior to installation. Take care to empty all existing traps. Polyol ester (POE) oils are used in Lennox units charged with HFC-410A refrigerant. Residual mineral oil can act as an insula­ tor, preventing proper heat transfer. It can also clog the expansion device and reduce system perfor­ mance and capacity.

Failure to properly flush the system per this instruc­ tion and the detailed Installation and Service Proce­ dures manual will void the warranty.

Typical Liquid Line Filter Drier InstallationWARNING

TABLE 2 WARNING

Polyol ester (POE) oils used with HFC-410A refrigerant absorb moisture very quickly. It is very important that the refrigerant system be kept closed as much as possible. DO NOT remove line set caps or service valve stub caps until you are ready to make connections.

IMPORTANT !

Some scroll compressors have an internal vacuum protector that will unload scrolls when suction pres­ sure goes below 20 psig. A hissing sound will be heard when the compressor is running unloaded. Protector will reset when low pressure in system is raised above 40 psig. DO NOT REPLACE COMPRES­ SOR.

LIQUID LINE FILTER DRIER INSTALLATION

The filter drier (one is shipped with each 13ACX unit) must be field installed in the liquid line between the outdoor unit's liquid line service valve and the indoor coil's metering device (fixed orifice or TXV) as illustrated in figure 6. This filter drier must be installed to ensure a clean, moisture-free system. Failure to install the filter drier will void the warranty. A replacement filter drier is available from Lennox. See Brazing Connections page 7 for special procedures on brazing filter drier connections to the liquid line.

When using a high pressure gas such as

 

 

Typical Liquid Line Filter Drier Installation

nitrogen to pressurize a refrigeration or air

 

 

 

 

 

BRAZE CONNECTION POINTS

 

conditioning system, use a regulator that

 

 

 

 

 

 

 

 

 

can control the pressure down to 1 or 2 psig

 

 

 

 

 

(6.9 to 13.8 kPa).

 

 

 

 

 

WARNING

 

 

 

 

 

Refrigerant can be harmful if it is inhaled. Refrigerant

 

 

LIQUID LINE

LINE

LIQUID

 

 

LINE

 

 

SERVICE VALVE

 

must be used and recovered responsibly.

 

LIQUID LINE

 

OUTDOOR

 

 

 

FILTER DRIER

 

Failure to follow this warning may result in personal injury

UNIT

 

 

 

 

 

 

 

 

 

 

 

 

or death.

 

 

 

FIGURE 6

 

TABLE 2

REFRIGERANT LINE SET — INCHES (MM)

Model Number (-xx*)

Valve Size Connections

 

Recommended Line Sets

 

 

 

 

 

 

 

 

Liquid Line

Suction Line

L15 Line Set Model

Line Set Length

Catalog Number

 

 

 

 

 

 

 

 

 

 

L15-26-20

 

20 feet (6.1 m)

89J52

 

 

 

 

 

 

 

13ACX-018-230

3/8” (10 mm)

5/8“ (16 mm)

L15-26-25

 

25 feet (9.1 m)

89J53

 

 

 

 

13ACX-024-230

L15-26-35

 

35 feet (12.2 m)

89J54

 

 

 

 

 

 

 

 

 

 

 

 

 

L15-26-50

 

50 feet (15.2 m)

89J55

 

 

 

 

 

 

 

 

 

 

L15-41-20

 

20 feet (6.1 m)

89J56

13ACX-030-230

 

 

 

 

 

 

3/8” (10 mm)

3/4” (19 mm)

L15-41-30

 

30 feet (9.1 m)

89J57

13ACX-036-230

 

 

 

 

 

L15-41-40

 

40 feet (12.2 m)

89J58

13ACX-042-230

 

 

 

 

 

 

 

 

 

 

 

 

L15-41-50

 

50 feet (15.2 m)

89J59

 

 

 

 

 

 

 

 

 

 

L15-65-30

 

30 feet (9.1 m)

89J60

13ACX-048-230

 

 

 

 

 

 

3/8” (10 mm)

7/8” (22 mm)

L15-65-40

 

40 feet (12.2 m)

89J61

13ACX-060-230

 

 

 

 

 

 

 

 

 

 

L15-65-50

 

50 feet (15.2 m)

89J62

 

 

 

 

 

 

 

* Applicable to all minor revision numbers unless otherwise specified.

** Some applications may required a field-provided 1-1/8” to 7/8” adapter.

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Lennox International Inc 506945-01, Merit Series Air Conditioner Typical Liquid Line Filter Drier Installation