5
ASSEMBLING THE CROSS-TRAINER

Tools required: Metric Socket set, Phillips

Screwdriver, Metric Wrench set

1. Position the base unit near the desired location for use
(Refer to the "Getting Started" section of this manual for
proper location). Locate and install the four LEVELER FEET
(A) into the front and rear STABILIZERS as shown.
2. With the DISPLAYCONSOLE MOUNTING PLATE (B) facing
upward, lay the UPRIGHTTUBE ASSEMBLY (C) on floor in
front of BASE FRAME (D). Cut the wire tie securing the
LOWER WIRE HARNESS (E) to the front of the BASE
FRAME. Connect the UPPER WIRE HARNESS (F) to the
LOWER WIRE HARNESS.
3. Position the UPRIGHTTUBE ASSEMBLY (C) between the
plates on the front of the BASE FRAME (D). Feed any
excess wire harness into the BASE FRAME. Tilt the
UPRIGHTTUBE ASSEMBLY into an upright position. Align
the holes on the plates with the holes on the UPRIGHT
TUBE ASSEMBLY. Secure the UPRIGHTTUBE ASSEMBLY
to the BASE FRAME using four 2-3/4" BOLTS (1), eight CAP
WASHERS (2) (4 on each side) and four NUTS (3). Tighten
until snug.
4. Using two 1" BOLTS (4), secure the UPRIGHTTUBE
ASSEMBLY(C) to the backside of the connector joint on the
BASE FRAME (D). Tighten all the BOLTSsecurely. Install
eight black PLASTIC COVER CAPS (5) over each 2-3/4"
BOLTHEAD (1 & 4) and NUT (3).
5. Slide the tab of the UPRIGHTTUBE ANGLE BRACE (G)
into the slot located near the base of the UPRIGHTTUBE
ASSEMBLY(C) and pivot the UPRIGHT TUBE ANGLE
BRACE downward to met the BASE FRAME (D). Using two
screws (6) secure the UPRIGHTTUBE ANGLE BRACE to
the UPRIGHTTUBE ASSEMBLY and BASE FRAME as
shown.
6. Slide one LARGE FLATWASHER (7) and one LARGE
WAVE WASHER (8) onto the user right PIVOTSHAFT (H).
Slide the WASHERS fully over the PIVOTSHAFT until seat-
ed against the pre-installed STOPRING.
7. Locate the user right ROCKER ARM ASSEMBLY(J)
(Marked with an “R”). With the top handgrip facing the front
of the unit (as shown), slide the user right ROCKER ARM
ASSEMBLYonto the user right PIVOT SHAFT (H) until seat-
ed against the WASHERS (7 & 8). Secure the ROCKER
ARM ASSEMBLYto the PIVOT SHAFT using one FLAT
WASHER (9), LOCK WASHER (10), and 1-1/4” HEX BOLT
(11). Tighten the BOLTsecurely. Insert one ROCKER ARM
END CAP (12) into the end of the ROCKER ARM SHAFT.
Repeat the procedure for the user left ROCKER ARM
ASSEMBLY(K).
8. Locate the user right PEDALLEVER (L) and PEDAL (M).
Position the PEDAL above the PEDALMOUNTING PLATE
(N) and secure the PEDALusing four SCREWS (13) and
LOCK WASHERS(14). Tighten the SCREWS securely.
Repeat for the user left PEDAL(O) and PEDAL LEVER (P).
9. Position the rear end of the user right PEDALLEVER (L)
near the user right REAR CLEVIS (Q). Position the end of
the PEDALLEVER between the clevis flanges. Align the
holes and secure as shown using two CAP WASHERS(2),
one 3 1/4" BOLT(15), one NUT (16) and two PLASTIC
COVER CAPS (5). Tighten the BOLTand NUT securely.
10. Lift the front end of the user right PEDALLEVER (L) to meet
the user right ROCKER ARM CLEVIS (R). Secure the
PEDALLEVER to the ROCKER ARM CLEVIS using two
CAP WASHERS(2), one 3 1/4" BOLT (15), one NUT (16)
and two PLASTIC COVER CAPS (5). Tighten the BOLTand
NUT securely. Repeat the procedure for the user left PEDAL
LEVER (P) and ROCKER ARM CLEVIS (S).
11. Position the DISPLAYCONSOLE (T) over the DISPLAY
CONSOLE MOUNTING PLATE (B) located at the top of the
UPRIGHTTUBE ASSEMBLY (C). Plug the CONNECTOR
(U) leading from the DISPLAYCONSOLE MOUNTING
PLATE into the corresponding CONNECTOR in the back of
the DISPLAYCONSOLE. Make sure the connector snaps
into place. Push excess wire harness into the opening of the
DISPLAYCONSOLE MOUNTING PLATE.
12. Secure the DISPLAYCONSOLE (T) to the DISPLAY CON-
SOLE MOUNTING PLATE (B) using four SCREWS (17).
Tighten the screws securely.
CAUTION: Be careful not to pinch the wire harness
when assembling the DISPLAYCONSOLE (T) to the
DISPLAYCONSOLE MOUNTING PLATE (B).
13. Secure the WATER BOTTLE BRACKET(V) to the UPRIGHT
TUBE ASSEMBLY(C) as shown using two SCREWS (18).
Tighten the SCREWS securely. Insert the WATER BOTTLE
(W) into the WATER BOTTLE BRACKET.
14. Locate the REAR STABILIZER END CAPS (X). Insert one
REAR STABILIZER END CAPinto either end of the REAR
STABILIZER.
15. Refer to the "Getting Started" section of this manual for prop-
er location, stabilizing, and POWER ADAPTER instructions.