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Lincoln POWER-ARC 4000 manual S25341, WIRING DIAGRAM - POWER ARC 4000 CODES 10671, Diagrams

Models: POWER-ARC 4000

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WIRING DIAGRAM - POWER ARC 4000 (CODES 10671, 10866)

WIRING DIAGRAM - POWER ARC 4000 (CODES 10671, 10866)

F-2

L1

W1A REACTOR

R2

BLACK

W2

50 OHM

BLACK

202B

5W

OUTPUT STUDS

W1

RED

R1

CCW

ROTOR

BLACK

STATOR

3.3 OHM

STATOR END

200A

100W

(+) 202A

BRACKET

GNDC

(+)

GROUND

GREEN

6

5

3

7

9

RED

200 RED

(-)

C1

D1

RED

2

6

5

3

1

4

201A

600 FD

9A

7A

BLACK

201

GNDC

6A

3A

CB2

5A

(-)

GREEN

20A

BLACK

20A

WHITE

9A

CB1

POWER-ARC4000

5B

7A

MAG

DIAGRAMS

6C

GND D

WHITE

GNDA

6B

GREEN

YELLOW

BOLT AT

ENGINE

BLOCK

GNDB

ENGINE WIRING

GREEN

BLACK

5B

201B

LOW OIL

RUN/STOP

FLYWHEEL

PROTECTION

SWITCH

ALTERNATOR

BLACK

SWITCH

5A WHITE

3B

(IF INSTALLED)

BLACK

3C

6C BLACK

BLACK WIRE

3C IS REMOVED

HOT

BLACK

& DISCARDED

LINE

GREEN

WHITE

LINE

5A

GFCI RECEPTACLE

WHITE WIRES

5B

OPTION

NOTE:

ELECTRICAL SYMBOLS PER E1537.

ALL CASE FRONT COMPONENTS

SHOWN VIEWED FROM REAR.

11-9-2 001N

	S25341
	NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside	F-2
	the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.	F-2

Image 46

Lincoln POWER-ARC 4000 manual S25341, WIRING DIAGRAM - POWER ARC 4000 CODES 10671, Diagrams

Contents

IM488-E POWER-ARC4000 OPERATOR’S MANUALELECTRIC AND MAGNETIC FIELDS may be dangerous SAFETYFOR ENGINE powered equipment CALIFORNIA PROPOSITION 65 WARNINGSFUMES AND GASES can be dangerous ELECTRIC SHOCK can killARC RAYS can burn SAFETYCYLINDER may explode if damaged FOR ELECTRICALLY powered equipmentWELDING SPARKS can cause fire or explosion SAFETYSAFETY PRÉCAUTIONS DE SÛRETÉMar. ‘93 On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyThank You Section A POWER-ARCMASTER TABLE OF CONTENTS FOR ALL SECTIONS Section BDisplacement INSTALLATIONTECHNICAL SPECIFICATIONS - POWER-ARC AC Auxiliary PowerLOCATION AND VENTILATION SAFETY PRECAUTIONSRead this entire installation section before you start installation STORINGTILTING PRE-OPERATION ENGINE SERVICESTACKING LIFTINGSPARK ARRESTER Power-Arc 4000 Typical Fuel ConsumptionMUFFLER DEFLECTOR B&S 8 HP Carb. CertifiedELECTRICAL OUTPUT CONNECTIONS FIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONSPOWER ARC WELDING CABLE CONNECTIONSMACHINE GROUNDING AUXILIARY POWER RECEPTACLESCable Installation PLUGS AND HAND-HELD EQUIPMENTINSTALLATION PREMISES WIRINGCIRCUIT BREAKERS Only a licensed, certified, trained electrician should install the machine to a premises or resi- dential electrical system. Be certain thatPossible Concerns TypeCommon Electrical Devices INSTALLATIONOPERATING INSTRUCTIONS SAFETY INSTRUCTIONSOPERATION GENERAL DESCRIPTIONRECOMMENDED APPLICATIONS OPERATIONAL FEATURES AND CONTROLSDESIGN FEATURES AND ADVANTAGES WELDING CAPABILITYGENERATOR/WELDER CONTROLS CONTROLS AND SETTINGSFIGURE B.1 - OUTPUT PANEL CONTROLS POWER ARCPOWER-ARC GASOLINE ENGINE CONTROLSRefer to your engine manual for the location of the following features OPERATIONSTARTING THE ENGINE ENGINE OPERATIONBEFORE STARTING THE ENGINE CHECK AND FILL THE ENGINE OIL LEVELBREAK-IN PERIOD STOPPING THE ENGINERUNNING THE ENGINE FOR A “HOT” ENGINEGENERAL INFORMATION TO USE THE GENERATOR AS AN AUXILIARY POWER SUPPLYGENERATOR OPERATION POWER-ARCPOWER-ARC GENERATOR POWER APPLICATIONSSuggested Power Applications OPERATIONCONTROL FUNCTION / OPERATION “Current Control Dial” TO USE THE POWER-ARC 4000 FOR WELDINGWELDING OPERATION AFTER YOU FINISH THE WELDB-10 SettingWELDING GUIDELINES Material ThicknessB-11 Stick WeldingLearning To Stick Weld Semi-automatic, MIG Welding With a Lincoln Weld Pak 100 or Weld PakInsulate yourself from work and ground B-12What Happens in the Arc? Always wear dry insulating gloves1. The Correct Welding Position Ridge where puddle solidifies Molten puddleB-13 3. The Correct Arc LengthCommon Metals PRACTICEB-14 Types of Welds1/8 3.2mm B-15Good PenetrationVertical-Down Welding B-16Vertical-Up Welding POWER-ARCOverhead Welding How to Hardface the Sharp Edge Metal to Ground WearB-17 Welding Sheet MetalWhite brittle cast iron B-18hot coldcold Welding Cast IronOut-of-Position Group AWS E6011 B-19Selecting Electrodes High-Speed Group AWS E6013LINCOLN ELECTRIC ACCESSORIES ACCESSORIESOPTIONS/ACCESSORIES BRIGGS AND STRATTON ACCESSORIES FOR THE 8 HP KOOL BORE ENGINE ONLYENGINE MAINTENANCE MAINTENANCEROUTINE AND PERIODIC MAINTENANCE ENGINE ADJUSTMENTSFIGURE D.4 - SET SPARK PLUG GAP FIGURE D.2 - CLEAN ROTATING SCREEN/FINGER GUARD/DEBRIS GUARDFIGURE D.3 - CLEAN COOLING SYSTEM MAINTENANCEHonda TABLE D.1 ENGINE MAINTENANCE PARTSPart MAINTENANCEMAINTENANCE GENERATOR/WELDER MAINTENANCEFIGURE D.5. - BRUSH REMOVAL AND REPLACEMENT POWER-ARCPOWER-ARC FIGURE D.6. - MAJOR COMPONENT LOCATIONSMAINTENANCE 1 . CRADLE ASSEMBLYStep 1. LOCATE PROBLEM SYMPTOM TROUBLESHOOTINGHOW TO USE TROUBLESHOOTING GUIDE POWER-ARCPROBLEMS SYMPTOMSPROBLEMS MISADJUSTMENTSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSELECTRICAL SYMBOLS PER E1537 DIAGRAMSPOWER-ARC 200AWIRING DIAGRAM - POWER ARC 4000 CODES 10671 S25341DIAGRAMS DIMENSION PRINT POWER ARC DIAGRAMSPOWER-ARC POWER-ARC POWER-ARC ATENÇÃO PRECAUCIONWARNUNG AVISO DEPRECAUCION WARNUNGATENÇÃO AVISO DESales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products