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Lincoln POWER-ARC 4000 Installation, Technical Specifications - Power-Arc, Manufacturer, Ignition

Models: POWER-ARC 4000

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INSTALLATION

A-1		INSTALLATION		A-1

TECHNICAL SPECIFICATIONS - POWER-ARC 4000

INPUT - BRIGGS KOOL-

BORE® GASOLINE ENGINE

Manufacturer

Description

Speed

Displacement

Ignition

Capacities

Briggs &

1 cyl.,

3700 RPM

19.4 cu. in.

Manual,

Fuel: 1.0 gal. (3.8 l)

Stratton Kool-

4 cycle

± 50 RPM

(319 cc)

Recoil

Bore® Plus

air-cooled

at no load

start; Manual

Oil: 1.4 qt. (1.3 l)

gasoline

choke

8 HP @

3750 RPM

INPUT - BRIGGS VANGUARD® GASOLINE ENGINE

Briggs &

1 cyl.,

3700 RPM

18.06 cu. in.

Manual,

Fuel: 1.6 gal. (6.0 l)

Stratton

4 cycle

± 50 RPM

(296 cc)

Recoil

Vanguard®

air-cooled OHV

at no load

start; Manual

Oil: 1.25 qt. (1.2 l)

Model 185432

gasoline

choke

9 HP @

3750 RPM

INPUT

- HONDA

GASOLINE

ENGINE

Honda

1 cyl.,

3700 RPM

16.5 cu. in.

Manual,

Fuel: 1.59 gal. (6.0 l)

GX 270 VA2

4 cycle

± 50 RPM

(270 cc)

Recoil

air-cooled OHV

at no load

start; Manual

Oil: 1.16 qt. (1.11 l)

gasoline

choke

9 HP @

3750 RPM

RATED OUTPUT - WELDER

Duty Cycle

Amps

Volts at Rated Amperes

30% Duty Cycle

125

20 VAC

60% Duty Cycle

100

25 VAC

OUTPUT

- WELDER AND GENERATOR

Welding Ranges

Welder Open Circuit Voltage

AC Auxiliary Power

70 - 125 Amps

62 VAC Max.

4000 Continuous Watts

4400 Surge Watts

PHYSICAL DIMENSIONS

Height

Width

Depth

Weight

20.9 in.

20 in.

30 in.

160 lb.

530 mm

508 mm

762 mm

72.5 kg

POWER-ARC 4000

Image 8

Lincoln POWER-ARC 4000 Installation, Technical Specifications - Power-Arc, Manufacturer, Description, Displacement, Amps

Contents

POWER-ARC 4000IM488-E OPERATOR’S MANUALSAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous SAFETYFOR ELECTRICALLY powered equipment WELDING SPARKS can cause fire or explosionCYLINDER may explode if damaged SAFETYMar. ‘93 PRÉCAUTIONS DE SÛRETÉSAFETY Thank You Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration POWER-ARC MASTER TABLE OF CONTENTS FOR ALL SECTIONSSection A Section BINSTALLATION TECHNICAL SPECIFICATIONS - POWER-ARCDisplacement AC Auxiliary PowerSAFETY PRECAUTIONS Read this entire installation section before you start installationLOCATION AND VENTILATION STORINGPRE-OPERATION ENGINE SERVICE STACKINGTILTING LIFTINGPower-Arc 4000 Typical Fuel Consumption MUFFLER DEFLECTORSPARK ARRESTER B&S 8 HP Carb. CertifiedFIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONS POWER ARCELECTRICAL OUTPUT CONNECTIONS WELDING CABLE CONNECTIONSAUXILIARY POWER RECEPTACLES Cable InstallationMACHINE GROUNDING PLUGS AND HAND-HELD EQUIPMENTPREMISES WIRING CIRCUIT BREAKERSINSTALLATION Only a licensed, certified, trained electrician should install the machine to a premises or resi- dential electrical system. Be certain thatType Common Electrical DevicesPossible Concerns INSTALLATIONSAFETY INSTRUCTIONS OPERATIONOPERATING INSTRUCTIONS GENERAL DESCRIPTIONOPERATIONAL FEATURES AND CONTROLS DESIGN FEATURES AND ADVANTAGESRECOMMENDED APPLICATIONS WELDING CAPABILITYCONTROLS AND SETTINGS FIGURE B.1 - OUTPUT PANEL CONTROLSGENERATOR/WELDER CONTROLS POWER ARCGASOLINE ENGINE CONTROLS Refer to your engine manual for the location of the following featuresPOWER-ARC OPERATIONENGINE OPERATION BEFORE STARTING THE ENGINESTARTING THE ENGINE CHECK AND FILL THE ENGINE OIL LEVELSTOPPING THE ENGINE RUNNING THE ENGINEBREAK-IN PERIOD FOR A “HOT” ENGINETO USE THE GENERATOR AS AN AUXILIARY POWER SUPPLY GENERATOR OPERATIONGENERAL INFORMATION POWER-ARCGENERATOR POWER APPLICATIONS Suggested Power ApplicationsPOWER-ARC OPERATIONTO USE THE POWER-ARC 4000 FOR WELDING WELDING OPERATIONCONTROL FUNCTION / OPERATION “Current Control Dial” AFTER YOU FINISH THE WELDSetting WELDING GUIDELINESB-10 Material ThicknessStick Welding Learning To Stick WeldB-11 Semi-automatic, MIG Welding With a Lincoln Weld Pak 100 or Weld PakB-12 What Happens in the Arc?Insulate yourself from work and ground Always wear dry insulating glovesRidge where puddle solidifies Molten puddle B-131. The Correct Welding Position 3. The Correct Arc LengthPRACTICE B-14Common Metals Types of WeldsB-15 Good1/8 3.2mm PenetrationB-16 Vertical-Up WeldingVertical-Down Welding POWER-ARCHow to Hardface the Sharp Edge Metal to Ground Wear B-17Overhead Welding Welding Sheet MetalB-18 hot coldcoldWhite brittle cast iron Welding Cast IronB-19 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013ACCESSORIES OPTIONS/ACCESSORIESLINCOLN ELECTRIC ACCESSORIES BRIGGS AND STRATTON ACCESSORIES FOR THE 8 HP KOOL BORE ENGINE ONLYMAINTENANCE ROUTINE AND PERIODIC MAINTENANCEENGINE MAINTENANCE ENGINE ADJUSTMENTSFIGURE D.2 - CLEAN ROTATING SCREEN/FINGER GUARD/DEBRIS GUARD FIGURE D.3 - CLEAN COOLING SYSTEMFIGURE D.4 - SET SPARK PLUG GAP MAINTENANCETABLE D.1 ENGINE MAINTENANCE PARTS PartHonda MAINTENANCEGENERATOR/WELDER MAINTENANCE FIGURE D.5. - BRUSH REMOVAL AND REPLACEMENTMAINTENANCE POWER-ARCFIGURE D.6. - MAJOR COMPONENT LOCATIONS MAINTENANCEPOWER-ARC 1 . CRADLE ASSEMBLYTROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDEStep 1. LOCATE PROBLEM SYMPTOM POWER-ARCSYMPTOMS PROBLEMSPROBLEMS MISADJUSTMENTSTROUBLESHOOTING SYMPTOMSPROBLEMS PROBLEMSTROUBLESHOOTING SYMPTOMSPROBLEMS PROBLEMSDIAGRAMS POWER-ARCELECTRICAL SYMBOLS PER E1537 200ADIAGRAMS S25341WIRING DIAGRAM - POWER ARC 4000 CODES 10671 POWER-ARC DIAGRAMSDIMENSION PRINT POWER ARC POWER-ARC POWER-ARC PRECAUCION WARNUNGATENÇÃO AVISO DEWARNUNG ATENÇÃOPRECAUCION AVISO DESales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products