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Lincoln
POWER-ARC 4000
manual
Power-Arc
Models:
POWER-ARC 4000
1
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Troubleshooting
Install
Diagrams
Premises Wiring
Dimension
Maintenance
Symptoms
Accessories
Controls and Settings
Safety Precautions
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NOTES
POWER-ARC
4000
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Contents
POWER-ARC
Safety
California Proposition 65 Warnings
Electric Shock can kill
Welding Sparks can cause fire or explosion
Iii
Précautions DE Sûreté
Please Examine Carton and Equipment For Damage Immediately
On-Line Product Registration
Master Table of Contents for ALL Sections
Installation
Technical Specifications POWER-ARC
Safety Precautions
Location and Ventilation
Storing
Engine Exhaust can kill
PRE-OPERATION Engine Service
Power-Arc 4000 Typical Fuel Consumption
Muffler Deflector
Spark Arrester
8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore Plus
Electrical Output Connections
Welding Cable Connections
Cable Size and Length
Auxiliary Power Receptacles
Cable Installation
Machine Grounding
Plugs and HAND-HELD Equipment
Premises Wiring
Circuit Breakers
Table A.2 Electrical Device USE with the POWER-ARC
Type Common Electrical Devices Possible Concerns
Safety Instructions
Operation
Operating Instructions
General Description
Operational Features and Controls
Design Features Advantages
Recommended Applications
Welding Capability
Controls and Settings
GENERATOR/WELDER Controls
Gasoline Engine Controls
Engine Operation
Before Starting the Engine
Starting the Engine
Stopping the Engine
Running the Engine
BREAK-IN Period
Generator Operation
General Information
Table B.3 Generator Power Applications
Welding Operation
Control Function / Operation Current Control Dial
Material Thickness Electrode Type Size Setting
Welding Guidelines
Stick Welding
What Happens in the Arc?
Welding arc
Correct Welding Position Correct Arc Length
Correct Way to Strike An Arc
Correct Welding Speed
Side view
Common Metals
Types of Welds
Use the following
Do the following
Penetration
Fillet Welds
Multiple Pass Welds
Welding in the Vertical Position
Vertical-Up Welding
Vertical-Down Welding
How to Hardface the Sharp Edge Metal to Ground Wear
Overhead Welding
Welding Sheet Metal
Hardfacing To Reduce Wear
Welding Cast Iron
Cast Iron Plate Preparation
Selecting Electrodes
Out-of-Position Group AWS E6011
High-Speed Group AWS E6013
Low Hydrogen Group Stable-Arc E7018
Accessories
OPTIONS/ACCESSORIES
Lincoln Electric Accessories
Maintenance
Routine and Periodic Maintenance
Engine Maintenance
Engine Adjustments
Figure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard
Table D.1 Engine Maintenance Parts
Part
Honda
GENERATOR/WELDER Maintenance
Figure D.5. Brush Removal and Replacement
Figure D.6. Major Component Locations
Troubleshooting
HOW to USE Troubleshooting Guide
Symptoms
Possible Areas
Troubleshooting
Engine requires service to head, head gasket, and/or valves
Diagrams
Wiring Diagram Power ARC 4000 Codes 10671
S25341
Dimension Print Power ARC
POWER-ARC
POWER-ARC
Precaucion
Warnung
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Contents