Lincoln Electric IM10019 manual Troubleshooting

Models: IM10019

1 41
Download 41 pages 43.65 Kb
Page 33
Image 33

E-3

TROUBLESHOOTING

E-3

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE

CAUSE

RECOMMENDED

COURSE OF ACTION

Engine shuts down while under a

1.

High oil temperature.

load.

 

 

 

 

 

 

Engine runs rough.

1.

Dirty fuel or air filters may need

 

 

 

cleaned/replaced.

 

 

2.

Water in fuel.

 

 

3.

Fuel injector clogged or malfunc-

 

 

 

tioning.

 

 

 

 

Engine will not shut off

1.

Fuel Shutdown solenoid not func-

 

 

 

tioning properly / linkage binding.

 

 

 

 

Battery does not stay charged.

1.

Faulty battery .

 

 

2.

Faulty engine alternator.

 

 

3.

Loose or broken lead in charging

 

 

 

circuit.

 

 

4.

Loose fan belt may need tighten-

 

 

 

ing.

 

 

 

 

No welding output.

1.

Broken lead in weld rotor circuits.

 

 

2.

Faulty field diode module.

 

 

3.

Faulty weld rotor.

 

 

4.

Open Breaker.

 

 

5.

Check that selector switch is in

 

 

 

position.

 

 

 

 

Welder has some/ no output and no

1.

Faulty remote kit.

control. Auxiliary output OK

2.

Faulty output control Rheostat.

 

 

3.

Faulty output control wiring.

 

 

 

No auxiliary power.

1.

Open breakers.

 

 

2.

Faulty receptacle.

 

 

3.

Faulty auxiliary circuit wiring.

 

 

4.

GFCI Module tripped. (See

 

 

 

Maintenance Section)

 

 

5.

Broken Lead in Auxiliary rotor cir-

 

 

 

cuit.

 

 

6.

Faulty Auxiliary Rotor field Diode

 

 

 

module.

 

 

7.

Faulty weld rotor.

 

 

 

 

 

 

 

 

If all recommended possible areas of misadjustment have been checked and the problem persists, Contact your local Lincoln Authorized Field Service Facility.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

BIG RED™ 600

Page 33
Image 33
Lincoln Electric IM10019 manual Troubleshooting

IM10019 specifications

The Lincoln Electric IM10019 is a versatile and powerful inverter-based multi-process welder that caters to a variety of welding needs, making it an excellent choice for professionals and hobbyists alike. Renowned for its portability and compact design, this welder is well-suited for both shop use and remote locations.

One of the standout features of the IM10019 is its multi-process capability. It can efficiently perform MIG, FCAW, and DC TIG welding, allowing users to tackle different welding tasks with a single machine. This flexibility saves time and reduces the need for multiple welding units, streamlining the work process in workshop environments.

The welder operates on a voltage of 230V, making it compatible with most standard power sources. It offers a wide amperage range, enabling welders to work on various thicknesses of metal. Users can adjust the settings to accommodate different welding materials, including steel, aluminum, and stainless steel, thereby enhancing the versatility of the machine.

Lincoln Electric has integrated advanced technology into the IM10019, featuring an intuitive digital display that simplifies the adjustment of welding parameters. This user-friendly interface enables welders to make precise changes in wire feed speed, voltage, and other settings, ensuring consistent and high-quality welds. Additionally, the welder incorporates a built-in wire feeder that can accommodate both solid and flux-cored wires, further expanding its compatibility with various welding processes.

Durability is a significant characteristic of the IM10019, as it is built with high-quality materials designed to withstand rugged working conditions. This robust construction ensures reliable performance over time, making it a long-term investment for users who require a dependable welding solution.

Moreover, the compact size and lightweight design of the Lincoln Electric IM10019 enhance its portability, allowing for easy transport between job sites. This feature, coupled with its diverse welding capabilities and durable build, makes it an ideal choice for contractors, fabricators, and DIY enthusiasts seeking a reliable all-in-one welding machine.

In summary, the Lincoln Electric IM10019 is an exceptional welding unit that offers multi-process functionality, advanced technology, robust construction, and portability, making it a top choice for various welding applications. Whether in the shop or on the job site, it delivers the performance and reliability needed for optimal results.