D-4

MAINTENANCE

D-4

 

 

 

CHARGING THE bATTERY

When you charge, jump, replace, or otherwise connect battery cables to the battery, be sure the polarity is correct. Improper polarity can damage the charging circuit. The AIR VANTAGE® 500 (AU) positive (+) bat- tery terminal has a red terminal cover.

If you need to charge the battery with an external charger, disconnect the negative cable first, then the positive cable before you attach the charger leads. after the battery is charged, reconnect the positive bat- tery cable first and the negative cable last. Failure to do so can result in damage to the internal charger components.

WELDER / GENERATOR MAINTE- NANCE

STORAGE

Store the AIR VANTAGE® 500 (AU) in a clean, dry protected areas.

CLEANING

Blow out the generator and controls periodically with low pressure air. Do this at least once a week in par- ticularly dirty areas.

Follow the instructions of the battery charger manufac- turer for proper charger settings and charging time.

NAMEPLATES / WARNING DECALS MAIN- TENANCE

Whenever routine maintenance is performed on this machine - or at least yearly - inspect all nameplates and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replacement item number.

bRUSH REMOVAL AND REPLACEMENT

It is normal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a generator overhaul is necessary.

WARNING

Do not attempt to polish slip rings while the engine is running.

------------------------------------------------------------------------

Table D.1 Engine Maintenance Components

 

ITEM

MAKE

PART NUMbER

SERVICE INTERVAL

 

 

Air Cleaner Element

Donaldson

P822768

Replace as indicated by

 

 

 

 

Service Indicator

 

 

Fleetguard

AF25436

 

 

 

Oil Filer

Cummins

C6002112110

Replace every 750 hours or 3 months,

 

 

Fleetguard

LF16011

whichever is less.

 

 

Fan Belt

Cummins

C0412021749

Inspect every 1000 hours or 12 months,

 

 

 

 

whichever is less.

 

 

Fuel Strainer

Cummins

3826094

Inspect and replace monthly as

 

 

Fleetguard

FF5079

required. Replace annually.

 

 

Fuel Filter /

Fleetguard

FS19594

Replace every 500 hours or 6 months,

 

Water Separator

 

 

whichever is less.

 

 

Battery

-----

BCI GROUP 34

Inspect every 500 hours

 

 

Engine Oil Change

See Manual

-----

Change every 750 hours or 3 months,

 

 

 

 

whichever is less. Check daily.

 

 

 

 

 

 

AIR VANTAGE® 500 (AU)

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Lincoln Electric IM10066 Welder / Generator MAINTE- Nance, Storage, Cleaning, Nameplates / Warning Decals MAIN- Tenance