B-5

INSTALLATION

B-5

 

 

 

FIGURE 5 – Fuel Tank as Viewed from Top.

NOTE: FOR STEPS 9 THROUGH 12, REFER TO FIGURES 4 AND 7.

9.The negative generator brushholder, exposed when bracket cover (see Figure 4) is removed, is at the 11 o’clock position when the commutator is viewed from the control panel end of welder. Remove the 5/16 bolt which connects the two existing cables to the negative brushholder. Obtain the thermostat assembly marked “250” and recon- nect the two cables to the negative brushholder with one end of the thermostat assembly bolts between the cable lugs and the brushholder.

10.Route the CV Adapter leads, which exit from the bottom of the Adapter case, through a 1-1/4 X 3-1/2" rectangular opening located at the 5 o’clock position on the generator frame. Inside the frame, the leads should be formed against the frame shell. Use the 5/16-18 x 5/8 bolt with hardware supplied to connect the #2 heavy cable from the CV Adapter to the free end of the thermostat assembly from Step 9. The flat side of the cable lug should be against the bottom side of the thermo- stat assembly with the nut, washer and lockwash- er on the top.

11.Connect leads 608 and 609, routed into the gener- ator in Step 10, to the two thermostat terminals.

12.Disconnect the white and yellow leads connected to the alternator brushes and reconnect the brush leads as before. Re-route these white and yellow leads over the top of the generator brushholder to meet the W and Y leads of the CV Adapter from Step 10. Connect W lead to white lead and Y lead to yellow lead using #10 x 1/4 screw and nut pro- vided. Insulate each connection with tape. Insure that all leads are well clear of moving parts and secured in place with tape.

13.Replace roof assembly, back panel, top exciter cover and bracket cover removed in Step 1.

FIGURE 6 – CV Adapter Mounting (Side View).

CV ADAPTER

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Image 14
Lincoln Electric IM309-D manual Fuel Tank as Viewed from Top

IM309-D specifications

Lincoln Electric IM309-D is a cutting-edge multi-process welding machine designed to meet the demands of both professionals and hobbyists in various welding applications. This machine stands out in the marketplace due to its innovative features, robust build, and advanced technologies that enhance usability and performance.

One of the main features of the IM309-D is its multi-process capability. The machine can seamlessly switch between MIG, TIG, and Stick welding processes, making it versatile for different welding tasks. This flexibility is particularly valuable in environments where different welding techniques are required for distinct projects.

The IM309-D employs advanced digital controls that offer precise welding parameters and settings adjustment. This level of control enables users to achieve optimal quality in their welds, regardless of the material type or thickness. The intuitive interface makes it user-friendly, allowing even less experienced welders to navigate its features with ease.

In terms of power, the IM309-D is equipped with a robust duty cycle that ensures consistent performance during extended welding tasks. It supports a wide voltage input, allowing it to operate effectively in various industrial or construction site settings. The machine is designed to be energy-efficient, reducing operational costs without compromising performance.

One of the prominent technologies utilized in the IM309-D is its Auto-Set feature. This intelligent technology automatically calculates optimal settings based on the material type and thickness, saving time and minimizing guesswork for the welder. Additionally, it incorporates an advanced cooling system that prevents overheating, ensuring reliability during prolonged use.

Safety is another critical focus of the IM309-D design. The machine features multiple safety mechanisms, including overload protection and thermal shutdown features that protect both the equipment and the operator. The robust construction also ensures durability, making it suitable for rigorous work environments.

Overall, the Lincoln Electric IM309-D stands out for its exceptional combination of versatility, efficiency, and safety. With its advanced technology and user-friendly interface, it is a reliable choice for welders looking to enhance their productivity and achieve superior results in their welding projects. Whether used in a professional shop or a home workshop, the IM309-D delivers impressive performance and value.