Lincoln Electric IM309-D manual S24466

Models: IM309-D

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E-6

DIAGRAMS

E-6

 

 

 

CONNECTION DIAGRAM — CV ADAPTER TO SAE-400 AND WELD’N AIR ENGINE WELDER Code 10362 AND 10665

TO ALTERNATOR

S24466

B.01

*

 

ELECTRICAL SYMBOLS

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PER E1537

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R

Y

B

Y

FLASHING DIODE

 

 

 

 

 

 

LEAD COLOR CODE

 

 

(+)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

120

 

 

 

POLARITY SWITCH

 

B-BLACK

R-RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

(REVERSING SWITCH)

 

G-GREEN

U-BLUE

 

 

 

 

 

 

 

 

 

 

AC

 

 

AC

 

 

 

 

 

 

N-BROWN

W-WHITE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Y-YELLOW

 

 

 

 

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(-)

 

 

W

 

 

 

 

 

 

 

 

 

 

 

 

W

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO ENGINE CIRCUIT

W

 

W

612

611

 

 

 

 

 

 

 

 

 

 

 

 

610

B

500

 

 

 

COPPER TERMINAL

 

 

 

 

 

 

600

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

 

Y

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

U

 

 

 

 

 

U

B

 

 

 

 

 

 

 

 

 

 

RECEPTACLE FOR

W

 

 

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

JOB SELECTOR

REMOTE CONTROL

 

G

 

 

 

 

 

 

 

 

 

RHEOSTAT

RHEOSTAT

 

 

 

 

 

 

602

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CURRENT CONTROL

GROUND TERMINAL

G

RESISTORS

 

 

 

 

 

 

 

 

 

REACTOR

 

 

 

 

 

 

 

 

 

 

WIDE SLOT

 

25

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

REMOTE CONTROL

509

N

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25

 

(SWITCH SHOWN IN

 

 

 

 

 

 

 

 

G

LOCAL POSITION)

 

503

U

U

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*

 

 

 

E

 

F

 

 

 

 

 

 

 

 

 

A

2

1

 

 

 

G

 

 

R

613

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO WORK /

POSITIVE

 

 

 

 

TO ALTERNATOR

 

 

 

 

CV & VV OUTPUT TERMINAL

 

 

 

 

 

 

POS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NEG.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRODE / NEGATIVE

 

 

 

 

 

 

 

 

 

 

 

 

VV OUTPUT TERMINAL

LEAD 613 DOES NOT APPEAR

 

 

 

 

 

ON CV ADAPTOR UNITS BELOW 8785

CB1

CB2

CV ADAPTER

 

 

NEGATIVE CV OUTPUT TERMINAL

CV ADAPTOR CONTROL LEADS

ARE NOT COLOR CODED

ON ALL UNITS

TO NEGATIVE BRUSH HOLDER

CONNECTION DIAGRAM — LN-7 WIRE FEEDER TO ENGINE WELDERS WITH 115 VOLT AC AUXILIARY POWER, CV ADAPTER AND K240 CONTACTOR KIT

S17525

7-15-83

N.A.

Connection shown for negative polarity. For positive polarity, reverse cables connected to output terminals.

N.B.

3 conductor #16 power cord physically suitable for the installation and plug rated at 115 volts 15 amperes AC.

N.C.

Plug into 115 volt AC receptacle on welder control panel or other 115 volt AC supply rated a minimum of 500 volt amperes.

N.D.

Leads #21 and GND. do not appear on LN-7’s with codes below 7026.

N.E.

Welding cables must be of proper capacity for the current and duty cycle on immediate and future applications.

N.F.

If LN-7 is equipped with a meter kit, extend lead 21 using #14 or larger insulated wire physically suitable for the installation. An

 

S16586-[ ] remote voltage sensing work lead is available for this purpose. Connect it directly to the work piece keeping it electrically

 

separate from the welding work lead circuit and connection. For convenience, this extended #21 lead should be taped to the welding

 

work lead.

N.G.

Tape up bolted connection.

CAUTION: Any speed up of the engine RPM by changing the governor setting or over-riding the throttle linkage will cause an increase in the AC auxiliary voltage. If this voltage goes above 140 volts, the LN-7 control circuit will be damaged. The engine governor set- ting is pre-set at the factory — do not adjust above RPM specifications listed in engine welder operating manual.

CV ADAPTER

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Lincoln Electric IM309-D manual S24466