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OPERATION

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OPERATION

CAUTION

DO NOT OPERATE SWITCHES ON CV ADAPTER WHILE WELDING.

VV OR CV WELDING (All Power Sources)

ANY LN-15, LN-22 AND LN-25 WIRE FEEDER OR

WARNING

CABLES ATTACHED TO CV ADAPTER OUTPUT TER- MINAL AND STANDARD OUTPUT TERMINALS ARE ALWAYS ENERGIZED WHEN ENGINE IS RUNNING REGARDLESS OF MODE SWITCH POSITION. STORE LN-15, LN-22 AND LN-25 GUN OR ELECTRODE HOLDER SO THEY DO NOT CONTACT WORK WHEN NOT WELDING.

VV STICK WELDING (All Power Sources)

Place both mode switches on the CV Adapter to VV Stick position. For units with remote control, place the Remote Control Switch in the desired position.

NOTE: THE UPPER SWITCH MUST IN VV POSITION BEFORE THE LOWER SWITCH CAN BE PLACED IN

VVPOSITION. An interlocking handle prevents operation of the switches in the wrong sequence.

Connect the welding cables to the standard output termi- nals of the engine welder and use the standard controls to set the welding current. On the SAE-300, SAE -400 and SAE-400 WELD’N AIR engine welders, the polarity switch is disconnected so the standard “To Work” terminal that has been relabeled “Positive” is always positive, and the standard “Electrode” terminal that has been relabeled “Negative” is always negative.

CV INNERSHIELD WELDING

(SA-200, SA-250, Classic I AND Classic II)

Place both mode switches in CV Innershield position.

NOTE: THE LOWER SWITCH MUST BE IN THE CV POSITION BEFORE THE UPPER SWITCH CAN BE PLACED IN THE CV POSITION. An interlocking handle prevents operation of the switches in the wrong sequence.

For electrode negative Innershield welding, connect the Wire Feeder to the output terminal on the CV Adapter and connect the work to the positive standard output terminal. For electrode positive, reverse the output leads.

(The Wire Feeder electrode lead is then connected to the positive standard output terminal.)

The negative standard output terminal is not used for CV welding of either polarity. Set the Wire Feeder polarity switch to same polarity that is required by electrode. Connect control lead from the Wire Feeder control box to work using the spring clip on the end of the lead.

The output voltage is set with the voltage control dial on the CV Adapter. Set the welder “Current Range Selector” to the 190-120 position for optimum welding characteris- tics with Innershield electrodes. Changing the “Current Range Selector” affects arc characteristics. The setting of the “Fine Current Adjustment” does not affect the opera- tion in “CV” mode.

When the CV Adapter is in the “CV” mode, the maximum auxiliary power on SA-250’s and Classic II’s with AC aux- iliary power will be reduced by 25%. To obtain maximum output, place both switches in “VV” position.

If the current rating of the welder is exceeded, a thermo- stat will reduce the output voltage to about 5 volts. The thermostat will reset automatically as the machine cools. If the thermostat trips, lower wire feed speed or duty cycle.

CV INNERSHIELD WELDING (SAE Engine Welders)

Place both switches in CV Innershield position.

NOTE: THE LOWER SWITCH MUST BE IN THE “CV” POSITION BEFORE THE UPPER SWITCH CAN BE PLACED IN “CV” POSITION. An interlocking handle pre- vents operation of the switches in the wrong sequence. For codes 10600 and above, the “Job Selector” Must be at maximum.

For electrode negative Innershield welding, connect the electrode lead of a Wire Feeder to the output terminal on the CV Adapter and connect the work to the “To Work” standard SAE output terminal that is relabeled “Positive”. For electrode positive, reverse the output leads. (The Wire Feeder electrode lead is then connected to the out- put terminal that is labeled “Positive”.) The standard SAE “Electrode” output terminal that is relabeled “Negative” is not used for CV welding of either polarity. Set Wire Feeder polarity switch to same polarity that is required by elec- trode. Connect control lead from the Wire Feeder control box to work using the spring clip on the end of the lead.

The output voltage is set with the voltage control dial on the CV Adapter. Set the SAE “Current Control” to the 9 o’clock position for optimum welding characteristics with Innershield electrodes. Changing the “Current Control” affects arc characteristics.

The setting of the “Job Selector” does not affect operation in “CV” mode on codes 8812 through 10400 only.

CV ADAPTER

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Lincoln Electric IM309-D manual Operation, CV Innershield Welding
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IM309-D specifications

Lincoln Electric IM309-D is a cutting-edge multi-process welding machine designed to meet the demands of both professionals and hobbyists in various welding applications. This machine stands out in the marketplace due to its innovative features, robust build, and advanced technologies that enhance usability and performance.

One of the main features of the IM309-D is its multi-process capability. The machine can seamlessly switch between MIG, TIG, and Stick welding processes, making it versatile for different welding tasks. This flexibility is particularly valuable in environments where different welding techniques are required for distinct projects.

The IM309-D employs advanced digital controls that offer precise welding parameters and settings adjustment. This level of control enables users to achieve optimal quality in their welds, regardless of the material type or thickness. The intuitive interface makes it user-friendly, allowing even less experienced welders to navigate its features with ease.

In terms of power, the IM309-D is equipped with a robust duty cycle that ensures consistent performance during extended welding tasks. It supports a wide voltage input, allowing it to operate effectively in various industrial or construction site settings. The machine is designed to be energy-efficient, reducing operational costs without compromising performance.

One of the prominent technologies utilized in the IM309-D is its Auto-Set feature. This intelligent technology automatically calculates optimal settings based on the material type and thickness, saving time and minimizing guesswork for the welder. Additionally, it incorporates an advanced cooling system that prevents overheating, ensuring reliability during prolonged use.

Safety is another critical focus of the IM309-D design. The machine features multiple safety mechanisms, including overload protection and thermal shutdown features that protect both the equipment and the operator. The robust construction also ensures durability, making it suitable for rigorous work environments.

Overall, the Lincoln Electric IM309-D stands out for its exceptional combination of versatility, efficiency, and safety. With its advanced technology and user-friendly interface, it is a reliable choice for welders looking to enhance their productivity and achieve superior results in their welding projects. Whether used in a professional shop or a home workshop, the IM309-D delivers impressive performance and value.
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