D-2

MAINTENANCE

D-2

 

 

 

REMOVAL, INSTALLATION AND TRIMMING INSTRUCTIONS FOR LINERS

FITTING A HARD WIRE LINER FOR FEEDING SOLID AND CORED STEEL ELECTRODE

INSTALLATION INSTRUCTIONS FOR LINERS DESIGNED

FOR FEEDING SOLID AND CORED STEEL WIRE

LINER

WIRE SIZE

STENCIL ON LINER

BUSHING

COLOR

GUN

 

 

 

 

 

 

 

 

KP44-3545-15

.035-.045 (0.9-1.2mm)

KP44-3

545-15

.045

(1.2MM)

 

450WC

 

 

 

 

 

 

 

KP-44-116-15

.052-1/16 (1.3-1.6mm)

KP-44-

116-15

1/16 (1.6mm)

 

450WC

 

 

 

 

 

KP44-564-15

1/16-5/64 (1.6-2.0mm)

KP1933-3 5/64 (2.0mm)

 

450WC

 

 

 

 

 

 

 

 

9/16" (15MM)

1. REMOVE THE GAS NOZZLE AND THE GAS DIFFUSER FROM THE GUN TUBE.

2.LAY GUN AND CABLE OUT STRAIGHT ON A FLAT SURFACE,

REMOVE THE LINER NUT FROM THE CONNECTOR END OF THE CABLE, AND PULL LINER OUT OF THE CABLE.

3. CHECK THE LINER FOR CORRECT WIRE SIZE AND INSERT AN UNTRIMMED LINER INTO THE BACK END OF THE GUN.

4. SEAT LINER BUSHING INTO THE BACK OF THE GUN. SECURE LINER BY TIGHTENING THE LINER NUT. DO NOT INSTALL THE GAS DIFFUSER AT THIS TIME.

5.LAY THE CABLE OUT STRAIGHT AND TRIM THE LINER TO THE CUT OFF DIMENSION SHOWN AND REMOVE ANY BURRS.

6.SECURE GAS DIFFUSER ONTO GUN TUBE AND REPLACE GAS

NOZZLE.

THE VARIATION IN CABLE LENGTHS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAY PREVENT USE OF THE LINER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN OTHER GUNS.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LINER NUT

MAGNUM® 450WC & 650WC

Page 13
Image 13
Lincoln Electric IM632-B manual REMOVAL, Installation and Trimming Instructions for Liners