Lincoln Electric IM632-B manual Fitting a Soft Liner for Feeding Aluminum Electrode

D-3 MAINTENANCE D-3

REMOVAL, INSTALLATION AND TRIMMING INSTRUCTIONS FOR LINERS

FITTING A SOFT LINER FOR FEEDING ALUMINUM ELECTRODE

INSTALLATION INSTRUCTIONS FOR KP1958-ALL LINERS

DESIGNED FOR FEEDING ALUMINUM WIRE

LINER	GUN LENGTH	WIRE SIZE	LINER COLOR
KP1958-1	10 FT. (3.0M)	.030-.035 (0.8-0.9mm)	BLACK
KP1958-2	15 FT. (4.5M)	.030-.035 (0.8-0.9mm)	BLACK
KP1958-3	10 FT. (3.0M)	1/16 (1.6mm)	RED
KP1958-4	15 FT. (4.5M)	1/16 (1.6mm)	RED
KP1958-5	10 FT. (3.0M)	.035-3/64 (.09-1.2mm)	BLUE
KP1958-6	15 FT. (4.5M)	.035-3/64 (.09-1.2mm)	BLUE

THE VARIATION IN CABLE LENGTHS

MAY PREVENT USE OF THE LINER

IN OTHER GUNS.

1.LAY GUN AND CABLE OUT STRAIGHT ON A FLAT SURFACE, REMOVE THE LINER NUT FROM THE CONNECTOR END OF THE CABLE AND PULL THE OLD LINER OUT OF THE CABLE. REMOVE THE GAS NOZZLE.

2.CHECK THE LINER FOR CORRECT WIRE SIZE AND LENGTH. INSERT THE STEEL END OF THE LINER INTO THE BACK END OF THE GUN UNTIL THE STEEL END OF THE LINER IS FULLY

INSERTED INTO THE DIFFUSER. CHECK THAT THE COILS OF THE LINER CAN BE SEEN

THROUGH THE HOLES IN THE GAS DIFFUSER.

3. MARK THE LINER 3/16" (5mm) FROM THE END OF THE LINER GUIDE. PULL THE LINER PARTIALLY OUT AND CUT OFF THE LINER AT THE MARK. USING A SHARP KNIFE.

4.SCREW THE BRASS LINER NIPPLE ONTO THE LINER AND INSERT THE NIPPLE INTO THE LINER GUIDE.

5.REPLACE THE LINER NUT AND THE GAS NOZZLE.

3/16" (5mm)

LINER GUIDE	LINER GUIDE
	LINER NUT

MAGNUM® 450WC & 650WC