Lincoln Electric IM646-A manual Connector KIT Installation to GUN Cable, Safety Precautions

A-3 INSTALLATION A-3

Read this entire installation section before you start installation.

SAFETY PRECAUTIONS

WARNING

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts such as output terminals or inter- nal wiring.

•Insulate yourself from the work and ground.

•Always wear dry insulating gloves.

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Only qualified personnel should install, use or service this equipment.

CONNECTOR KIT INSTALLATION TO GUN CABLE

The K574 and K1722 Magnum® 400 dual procedure cables are shipped as generic assemblies and must be assembled with a connector kit.

NOTE: The K574 Magnum® 400 DP gun and cable is not only shipped with a generic wire feeder end, it is also shipped with generic gun control assem- blies. The brass connector can be installed per K466 instructions, but the gun control cable must be tailored, by the user, to the specific machine.

To install on an LN-9 Lincoln wire feeder equipped with a dual procedure kit, connect the cable marked "1" to pin receptacles "A" and "C" of a S12020-6 five pin Amphenol plug (optional). (S12024-1 cable clamp is required to secure the Amphenol plug to the cable.) Connect the cable marked "2" to pin receptacles "A" and "C" of a S12020-16 three pin Amphenol plug (optional). (S12024-4 cable clamp is required to secure Amphenol plug to the cable.)

To install on a DH-10 Lincoln wire feeder, a S12024-12 cable clamp and a S12020-6 five pin Amphenol plug are required. Slip the two control cables through the cable clamp and connect the two control cables to the Amphenol plug. Connect the two leads of cable marked “1" to pins A & C and connect the two leads of cable marked “2" to pins D

&E. Connect the cable clamp to the plug and secure the leads.

The K1722 Magnum® 400DP gun and cable is equipped with a control cable that attaches to a Lincoln -10 series wire feeder. For other wire feed- ers the control cable has to be rewired with the appropriate connectors to fit the wire feeder.

K466-1& -8 INSTALLATION (For Lincoln Feeders)

a.Remove brass cable connector and insulation tube (see Figure B.1) from the kit. Slide the insulation tube onto the connector from the threaded end and screw it onto the feeder end of the gun cable. Tighten the connection with the wrench provided.

b.Remove the molded gas plug fitting on the side of the feeder end handle and replace it with the barbed brass fitting provided in the kit. The includ- ed wrench will fit both the gas plug and barbed fit- ting.

c.The gun control cable provided is not used.

d.Place one tubing clamp onto each end of the flexi- ble tubing provided, approximately 2” (51 mm) in from each end. Slide one end of the tubing onto the barbed connector on the feeder end cable handle (step b) and move the clamp down near the end of the tube to ensure a good gas seal.

NOTE: An optional K481 Magnum® Fast-Connect Gas Tube Kit is available to provide tool-less gas tube connection to Lincoln wire feeders. Install per the instructions included with the kit.

K466-2 INSTALLATION (For Adapted Feeders and -10 Series Lincoln Feeders)

a. Remove brass cable connector (see Figure B.1) from the kit and screw it onto the feeder end of the gun cable. Tighten the connection with the wrench provided.

b. Check that the molded gas plug fitting is sealing the gas fitting hole in the side of the feeder end handle.

K466-3 INSTALLATION (For Miller Feeders; i.e. Millermatic 200, Cricket, S-32P, 54D...)

a. Remove brass cable connector (see Figure B.1) from the kit and screw it onto the feeder end of the gun cable. Tighten the connection with the wrench provided.

b. Check that the molded gas plug fitting is sealing the gas fitting hole in the side of the feeder end handle.

c. The gun control cable provided is not used.

MAGNUM® 400 DUAL PROCEDURE GUNS