viii

TABLE OF CONTENTS

 

viii

 

 

 

Page

 

Installation

Section A

 

Technical Specifications - POWER WAVE 405

A-1

 

Safety Precautions

A-2

 

Select Suitable Location

A-2

 

Stacking

A-2

 

Tilting

A-2

 

Input and Grounding Connections

A-2

 

Power Cord Connection

A-2

 

Undercarriage Mountings

A-2

 

Output Cables, Connections and Limitations

A-3

 

Negative Electrode Polarity

A-3

 

Voltage Sensing

A-3, A-4

 

Power Wave to Semi-automatic Power Feed Wire Feeder Interconnections

........A-4

 

System Description

A-5

 

System Set-Up

A-6 thru A-8

 

Welding with Multiple Power Waves

A-9

 

Control Cable Specifications

A-9

 

I / O Receptacle Specifications

A-10

 

Dip Switch Settings and Locations

A-10

 

Control Board Dip Switch

A-10

 

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Operation

Section B

 

Safety Precautions

B-1

 

General Description

B-1

 

Recommended Processes and Equipment

B-1

 

Recommended Processes

B-1

 

Required Equipment

B-2

 

Limitations

B-2

 

Duty Cycle and Time Period

B-2

 

Case Front Controls

B-2, B-3

 

Nominal Procedures

B-3

 

Fringe Procedures

B-3

 

Making a Weld

B-3

 

Welding Adjustment

B-3

 

Constant Voltage Welding

B-4

 

Pulse Welding, Tig GTAW

B-5

 

Pulse on Pulse, Benefits on Pulse on Pulse, Tig GTAW

B-6

 

Power Mode, Recommended Welding Procedures for Power Mode

B-7

 

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Accessories

Section C

 

Optional Equipment

C-1

 

Factory Installed

C-1

 

Field Installed

C-1

 

Compatible Lincoln Equipment

 

 

 

________________________________________________________________________

 

Maintenance

Section D

 

Safety Precautions

D-1

 

Capacitor Discharge Procedure

D-1

 

Routine Maintenance

D-1

 

Periodic Maintenance

D-1

 

Calibration Specification

D-1

 

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Troubleshooting

Section E

 

How to use Troubleshooting Guide

E-1

 

Using the Status LED to Troubleshoot System Problems

E-2

 

Troubleshooting Guide

E-3 thru E-7

 

________________________________________________________________________

 

Wiring Diagram

Section F-1

 

Connection Diagram

Section F-2

 

Dimension Print

Section F-3

 

________________________________________________________________________

 

Parts Lists

P 418

 

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Lincoln Electric IM746 manual Table of Contents