E-7

TROUBLESHOOTING

E-7

 

 

 

 

ELECTRONIC IDLER TROUBLESHOOTING GUIDE

 

With Idler Control Switch in the AUTO Position,

Engine Will Not Pick Up Speed When:

The Arc is Struck

The Auxiliary Power Load is Turned ON

 

 

 

 

 

Power Load Too Small

Try Load Above 150 Watts

Engine Does Not Pick Up Speed

Current sensor may be defective and not closed.

To Check: Short the Lead from

current sensor to P.C. Board to the

Welder Frame.

Engine Picks Up Speed

Engine Does Not Pick Up

 

 

 

Speed

1.

Check Idler Circuit

 

 

 

Wiring and Repair as

1.

Check Continuity of Idler

 

Required.

 

Solenoid Coil (8.5-9.0

 

 

 

ohms) and Replace as

2.

Replace Current Sensor.

 

Required.

 

 

2.

Check for Jamming of

 

 

 

the Idler Solenoid

 

 

 

Mechanism.

 

 

3.

Check Idler Circuit

 

 

 

Wiring and Repair as

 

 

 

Required.

 

 

4.

Replace Idler P.C.

 

 

 

Board.

N0TE: If the engine will not idle up or down under both weld and auxiliary load, check idler circuit wiring. The direction of leads entering the current sensor may be incorrect.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PIPELINER 200D

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Lincoln Electric IM769 manual Engine Picks Up Speed Engine Does Not Pick Up