E-2

TROUBLESHOOTING

E-2

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

 

POSSIBLE

RECOMMENDED

(SYMPTOMS)

 

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

OUTPUT PROBLEMS

 

 

 

 

Major Physical or Electrical

1. Contact your local Lincoln

 

Damage is Evident.

 

Authorized Field Service Facility.

 

 

 

 

 

No Generator power or welding

1.

Check brushes for wear. See

 

output

 

Maintenance section.

 

 

2.

Check for loose or faulty

 

 

 

connections at brush holders.

 

 

3.

Open lead in flashing or field

 

 

 

circuit.

 

 

4.

Rheostat (R1) lead broke.

 

 

5.

Dirty slip rings.

If all recommended possible areas

 

6.

Faulty rheostat (R1).

of misadjustment have been

 

7.

Faulty field bridge rectifier (D1).

checked and the problem persists,

 

8.

Faulty field capacitor (C1).

Contact your local Lincoln

 

9.

Faulty stator field winding.

Authorized Field Service Facility.

 

10.

Faulty rotor.

 

 

 

 

 

Generator power is available

1.

Loose connector to output stud.

 

but unit will not weld.

2.

Work not connected.

 

 

3.

Electrode holder loose.

 

 

4.

No open circuit voltage at output

 

 

 

studs. Open lead in weld circuit.

 

 

5.

Faulty output bridge rectifier.

 

 

6.

Faulty choke (L1).

 

 

 

 

 

Unit will weld but low or no

1.

Circuit breaker is open.

 

generator power is available.

2.

Loose or open connection with

 

 

 

electrical plug-in component.

 

 

3.

Current control dial not at “MAX”

 

 

4.

No open circuit voltage at

 

 

 

receptacle.

 

 

 

 

 

No auxillary power but machine has

1.

Check CB1 and CB2 - Reset if

 

weld output.

 

tripped.

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

OUTBACK™ 185

®

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Lincoln Electric IM972 manual Problems, Symptoms, Course of Action, Contact your local Lincoln