A-9

INSTALLATION

A-9

 

 

 

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ELECTRICAL INSTALLATION

WARNING

ELECTRIC SHOCK can kill.

Do not touch electrically live parts such as output terminals or internal wiring.

When inching with gun trigger, electrode and drive mechanism are “hot” to work and ground and could remain energized several seconds after the gun trigger is released.

Turn OFF input power at welding power source before installation or changing drive roll and/or guide tubes.

Welding power source must be connected to system ground per the National Electrical Code or any applicable local codes.

Only qualified personnel should perform this installation.

Observe all additional Safety Guidelines detailed throughout this manual.

Input Cable: LN-10 Control to Power Source

Available Cable Assemblies:

K1501 (Control Cable Only) Consists of a 9-conductor control cable with a 14-pin control cable plug, without electrode cable, and is available in lengths of 10 ft. (3 m), 17 ft. (5 m), 25 ft. (7.6 m), 33 ft. (10 m), 50 ft. (15 m) and 100 ft. (30 m).

K1502 Consists of a 9-conductor control cable with a 14-pin plug and a 3/0 (85 mm2 ) electrode cable with stud terminal. It is rated at 600 amps, 60% duty cycle and is available in lengths of 10 ft. (3 mm), 17 ft. (5 m), 25 ft. (7.6 m), 33 ft. (10 m) and 50 ft. (15 m) and 100 ft. (30 m) is also available with a 4/0 (107 mm2) electrode cable.

K1503 Consists of a 9-conductor control cable with a 14-pin plug and 2/0 (67 mm2) electrode cable with Twist-Mate™ connector. It is rated at 500 amps, 60% duty cycle and is available in lengths of 10 ft. (3 m), 17 ft. (5 m), 25 ft. (7.6 m), 33 ft. (10 m) and 50 ft. (15 m) and 100 ft. (30 m) is also available with a 3/0 (85 mm2)electrode cable.

With input power disconnected from the power source, install the input cable per the following:

1)Connect the end of the control cable with the 14- pin cable plug to the mating receptacle on the power source.

2)Connect the electrode lead to the power source output terminal of the desired polarity.

3)Connect the 9-socket plug of the control cable to the mating receptacle on the bottom of the LN-10 control box.

4)Slip the current sensor cover off enough to expose the input connector stud. Connect the electrode cable from the power source to this stud with the nut provided, then reclose the current sensor cover.

Work Cable

Connect a work lead of sufficient size and length (per the following table) between the proper output termi- nal on the power source and the work. Be sure the connection to the work makes tight metal-to-metal electrical contact.

 

Current

 

 

 

 

 

 

Copper Work Cable Size, AWG

 

 

60% Duty

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cycle

 

 

Up to 100 ft Length (30m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

400 Amps

 

00 (67 mm2)

 

 

 

 

 

 

 

 

500 Amps

 

 

 

000 (85 mm2)

 

 

 

600 Amps

 

 

 

000 (85 mm2)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LN-10

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Lincoln Electric SVM154-A service manual Electrical Installation, Input Cable LN-10 Control to Power Source

SVM154-A specifications

The Lincoln Electric SVM154-A is a powerful and versatile inverter-based welding machine designed for a wide range of applications. As a part of Lincoln Electric's esteemed portfolio, this model is particularly favored for its robust performance and cutting-edge technologies, making it ideal for both professional fabricators and hobbyists alike.

One of the standout features of the SVM154-A is its compact and lightweight design, which enhances portability without compromising power. Weighing significantly less than traditional welding machines, it allows welders to easily transport the equipment to various job sites. This feature is particularly beneficial in industries where mobility is essential.

Equipped with advanced inverter technology, the SVM154-A delivers a stable and smooth arc, providing consistent welding performance even in challenging conditions. The inverter design also contributes to energy efficiency, allowing users to save on operational costs while enjoying superior performance. The machine supports both MIG and TIG welding processes, which adds to its versatility. This adaptability makes it suitable for a range of materials including mild steel, stainless steel, and aluminum.

Another notable characteristic is its user-friendly interface. Designed with the welder in mind, the SVM154-A includes intuitive controls that simplify settings adjustments and operational processes. This ergonomic layout allows for ease of use, even for beginners, while still offering the adjustments that experienced welders appreciate for customizing their welds.

The SVM154-A also includes several safety features, such as thermal overload protection and a dynamic power control, ensuring safe operation while maintaining high productivity. Users benefit from features that protect both the machine and the operator, making it a reliable choice for long hours of work.

Moreover, Lincoln Electric's commitment to durability is evident in the SVM154-A's construction. Built with high-quality materials, this welding machine is designed to withstand the rigors of daily use, ensuring longevity and reliability over time.

In summary, the Lincoln Electric SVM154-A stands out for its portability, versatility, and user-centric design. With advanced inverter technology that promotes energy efficiency and a stability for various welding processes, it serves as a valuable tool for both professionals and hobbyists seeking to achieve high-quality welds across different applications. Its combination of advanced features, safety mechanisms, and rugged durability positions the SVM154-A as a top choice in the welding equipment market.