Lincoln Electric V160-S manual

INVERTEC V160-S

™

OPERATOR’S MANUAL

IM737-A

August,2007

Safety Depends on You

Lincoln arc welding and cutting

equipment is designed and built

with safety in mind. However,your

overall safety can be increased by

proper installation... a nd thought-

ful operation on your part. DO

NOT INSTALL, OPERATEOR

REPAIR THIS EQUIPMENT

WITHOUT READING THIS

MANUAL AND THE SAFETY

PRECAUTIONS CONTAINED

THROUGHOUT. And, most

importantly, think beforeyou act

andbecareful.

For use with machines having Code Numbers: 10877; 11031

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Contents

Main INVERTEC V160-S OPERATORS MANUAL IM737-A Safety Depends on You FORENGINE poweredequipment. i Mar 95 i ELECTRICAND MAGNETICFIELDS maybedangerous ELECTRIC SHOCK can kill. FUMESANDGASES canbedangerous. iii Jan, 07 FORELECTRICALLY poweredequipment. CYLINDERmayexplode ifdamaged. WELDINGSPARKScan causefireorexplosion. iv Mar.93 PRCAUTIONSDESRET PRCAUTIONSDESRETPOUR LESMACHINESSOUDER TRANSFORMATEURET REDRESSEUR vv Thank You PleaseExamine Carton and Equipment ForDamage Immediately On-LineProduct Registration vi vi TABLE OF CONTENTS A-1 TECHNICAL SPECIFICATION V160-S A-1 INPUT - SINGLE PHASE ONLY RATED OUTPUT OUTPUT PHYSICAL DIMENSIONS TEMPERATURE RANGES INPUT CONNECTIONS GROUND CONNECTION WARNING WARNING A-3 ARFU (AUTO-RESTORE FUSE) 230V INPUT A-4 FIGURE A.1 OUTPUT CONNECTIONS OUTPUT AND GAS CONNECTION FOR TIG WELDING (FIGURE A.1) OUTPUT CONNECTION FOR STICK WELDING (FIGURE A.2) A-5 A-5 QUICK DISCONNECT PLUG (FOR STICK ELEC- TRODE CABLE) B-1 SAFETY INSTRUCTIONS GENERAL DESCRIPTION WELDING CAPABILITY LIMITATIONS B-2 FIGURE B.1 B-3 FIGURE B.2 B-4 DIP SWITCH FUNCTIONS T B-5 C-1 ACCESSORIES C-1 OPTIONAL ACCESSORIES AND COMPATIBLE EQUIPMENT Factory Installed Field Installed MAINTENANCE D-1 SAFETY PRECAUTIONS ELECTRIC SHOCK INPUT FILTER CAPACITOR DISCHARGE PROCEDURE HOW TO USE TROUBLESHOOTING GUIDE E-2 MISADJUSTMENTS(S) RECOMMENDED PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF COURSE OF ACTION PROBLEMS IN STICK WELDING Page E-4 PROBLEMS (SYMPTOMS) POSSIBLE AREAS OF MISADJUSTMENT(S) RECOMMENDED COURSE OF ACTION ELECTRICAL FAILURES F-1 DIAGRAMS F-1 WIRING DIAGRAM CODE 10877 J1 V160-S V160-S WIRING DIAGRAM DIAGRAMS WIRING DIAGRAM CODE 11031 DISPLAY BOARD WELD CONTROLLER Page AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO AVI SO DE PRECAUCION ATTENTION WARNUNG ATENO