7
Final checks before starting the boiler
Read the Outdoor Knight XL Service Manual to |
familiarize yourself with SMART SYSTEM control |
module operation. Read this manual, page 33 for proper |
Outdoor Knight XL Installation & Operation Manual
Check gas piping
1.Check around the boiler for gas odor following the procedure on page 46 of this manual (connecting gas supply piping).
steps to start boiler. |
Verify the boiler and system are full of water and all |
system components are correctly set for operation. |
Verify the preparation procedures of Section 7, pages 33 |
and 34 have been completed. |
WARNING
If you discover evidence of any gas leak, shut down the boiler at once. Find the leak source with a bubble test and repair immediately. Do not start the boiler again until corrected. Failure to comply could result in severe personal injury, death, or substantial property damage.
Fill the vent condensate trap with water (removing the |
retaining screw in order to remove the 2 inch PVC cap |
with the switch located at the top of the trap). Replace |
the cap. Press the cap onto the trap until the cap makes |
Propane boilers – verify conversion
1.Verify propane conversion has been completed per the Propane Conversion instructions.
contact with the drain. Replace the retaining screw. |
Verify electrical connections are correct and securely |
attached. |
Start the boiler
1.Read and follow the Operating instructions in FIG.
If boiler does not start correctly
1.Check for loose connections, blown fuse or service switch off?
2.Is boiler water temperature above 200°F (93°C)?
3.Is thermostat set below controlling sensor temperature?
4.Is gas turned on at meter or boiler?
5.Is incoming gas pressure less than 4 inches w.c. (.99 kPa)?
WARNING
WARNING
DO NOT adjust gas valve outlet pressure. The gas valve is
Outdoor Knight XL boilers are typically shipped ready to fire on natural gas. Check boiler rating plate to determine which fuel the boiler is set for. If set to natural gas, it may be converted to LP by installing an orifice or by making a gas valve adjustment (see page 12). In order to operate on LP gas, an orifice MUST BE installed or a gas valve adjustment MUST BE made. Failure to comply could result in severe personal injury, death, or substantial property damage.
If none of the above corrects the problem, refer to the Troubleshooting Section of the Outdoor Knight XL Service Manual.
Check system and boiler
Check water piping
1.Check system piping for leaks. If found, shut down the boiler and repair immediately. (See WARNINGS on pages 33 and 34 (startup) regarding failure to repair leaks.)
2.Vent any remaining air from the system using manual vents. Air in the system will interfere with circulation and cause heat distribution problems and noise.
Check flame and combustion
1.Turn the main power off to the boiler by placing the “On/Off” switch in the OFF position.
2.Combustion measurements will be made from exhaust opening.
3.Turn the main power on to the boiler by placing the “On/Off” switch in the ON position.
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