7 Start-up(continued)

Check flame and combustion (continued)

4.Place the boiler into the active position by pressing the RIGHT SELECT [ON] key (FIG. 8-1, page 43).

5.Locate the pinhole button below the RESET button on the display board (FIG. 8-1). Insert a thin wire (such as a paper clip) into the hole and press the button once and hold for 5 seconds to place the boiler into Service Mode. In Service Mode the boiler will fire at ignition speed and will then modulate up to full fire.

6.Once the boiler has modulated up to full fire, measure the combustion. The values should be in the range listed in Table 7A below. The CO levels should be less than 150 ppm for a properly installed unit.

If the combustion is not within the specified range, reference the Troubleshooting Section of the Outdoor Knight XL Service Manual for possible causes and corrective actions.

Table 7A Flue Products Chart

Natural Gas

Propane

 

 

 

 

CO2

O2

CO2

O2

 

 

 

 

8.0% - 10%

3.0% - 6.5%

9.0% - 11%

4.1% - 6.9%

 

 

 

 

7.Once the combustion analysis is complete, test the safety shutoff device by turning the manual shutoff valve to the OFF position and ensuring that the boiler shuts down and registers an alarm. Turn the manual shutoff switch to the ON position and reset the control.

8.Place the boiler back into normal operation.

Outdoor Knight XL Installation & Operation Manual

Set space heating operation

Determine controlling sensor

For space heating systems, the temperature control can be based on one of three sensors; the inlet, outlet, or system supply sensor. The SMART SYSTEM control is programmed at the factory to control the temperature of the outlet sensor. The control will automatically switch to the system supply sensor once it is connected. If it is desired to base the temperature control on the inlet sensor, the appropriate parameter must be changed in the control. See the Outdoor Knight XL Service Manual for a detailed explanation of this procedure.

Verify space heat circulator mode

The Space Heating Mode controls both the system pump (if connected), and the boiler pump. When the SMART SYSTEM control receives a space heating call for heat, it turns on the system pump. If the boiler is not heating an indirect DHW (Domestic Hot Water) tank, and the set point is not met, it also turns on the boiler pump. After the space heating call for heat ends, the system pump continues to run for a short period of time. The system pump can be programmed to run continuously, except during outdoor shutdown. If the boiler pump was running, it continues to run for a short period of time as well. These pump delays are factory set to 30 seconds. If different delays are desired, the appropriate parameters in the control must be changed. See the Outdoor Knight XL Service Manual for a detailed explanation of this procedure.

Adjust set point temperature(s)

NOTICE

Please note that the brackets ([]) denote

screen status.

The NAVIGATION dial may be used during normal operation to adjust the space heating and tank set point temperatures.

1.From the Status Screen press the NAVIGATION dial.

2.Turn the NAVIGATION dial counterclockwise to select the appropriate set point.

3.Press the NAVIGATION dial to adjust the temperature.

4.Once the desired temperature is displayed, press the RIGHT SELECT [SAVE] key.

5.If necessary repeat Steps 3 and 4 to make adjustments to additional set points.

6.Press the RIGHT SELECT [HOME[ key to upload the changes.

7.If the RIGHT SELECT [SAVE] key is not pressed, the new settings will be discarded.

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Lochinvar 400-801 operation manual Set space heating operation, Natural Gas Propane

400-801 specifications

The Lochinvar 400-801 is a high-efficiency commercial boiler that embodies advanced engineering and cutting-edge technology. Designed for a variety of commercial applications, this boiler is known for its reliability, efficiency, and robust performance.

One of the standout features of the Lochinvar 400-801 is its high thermal efficiency, which can reach up to 99%. This efficiency not only reduces fuel consumption but also lowers operating costs, making it an economical choice for businesses seeking to minimize overhead. The boiler employs a stainless steel fire-tube heat exchanger that ensures optimal heat transfer and durability. This construction allows for enhanced resistance to corrosion, thereby extending the boiler's lifespan.

The Lochinvar 400-801 is equipped with advanced control technologies that enhance its performance. With its built-in SMART SYSTEM control, users can easily monitor and manage the boiler’s operations, optimizing performance while ensuring ease of use. This control system features a user-friendly interface that provides real-time data, including temperature settings, pressure readings, and operational status, allowing for quick diagnostics and efficient troubleshooting.

Safety is paramount in the design of the Lochinvar 400-801. The boiler includes a comprehensive safety system that incorporates multiple safety interlocks and a venting system that prevents backflow and ensures safe exhaust. Moreover, the unit is designed to operate with minimal noise, making it suitable for environments where noise reduction is crucial.

Installation and maintenance of the Lochinvar 400-801 are straightforward, thanks to its compact design and multiple venting options. The low-profile construction allows for flexibility in placement, making it an ideal fit for tight spaces. Maintenance tasks are simplified with accessible components, minimizing downtime and ensuring the system operates efficiently over its lifespan.

In conclusion, the Lochinvar 400-801 stands out in the commercial boiler market with its blend of efficiency, reliability, and innovation. With its advanced technologies and features, businesses can achieve significant energy savings while ensuring comfortable and consistent heat for various applications. The Lochinvar 400-801 is an investment in quality and performance, backed by a well-established brand in the heating industry. Whether for a new installation or a replacement, this boiler offers a comprehensive solution for commercial heating needs.